BigR Audio’s Wooden Headphones Raise Questions, Though Their Packaging Does Not

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You’ve all heard the trope “If a tree falls in the forest and no one is around to hear it, does it make a sound?” California-based BigR Audio’s product twist on this is to ensure particular trees do make a sound, by making headphones out of them.

These foldable headphones from BigR have “cans” made of rosewood, which according to them has beneficial sound-dampening and acoustic properties conducive to music listening.

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The company brands itself as environmentally conscious; but curiously, they offer no details of how their rosewood is harvested, while they do go into detail about their sustainable bamboo packaging, below. The idea behind the packaging is both to make it so nice that consumers won’t throw it away, and to use fast-growing materials to make it out of.

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Sustainability. The raw materials used to make these boxes grow faster than we consume them, which means we’ll never run out. Highly renewable bamboo achieves harvestable maturity in just 5 years. Comparable wood products can take more than 60 years.

Reusability. If you’ve ever stored anything in an old shoe box, you’ve already got the idea. There’s no need to dispose of a beautiful, high-quality, highly functional piece of storage décor just because the gift that came in the box has been unwrapped.

We applaud the thinking of the latter object, but would like to see more details on the raw materials for the former.

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Works of Nature

Man-made materials outfit a series of wildlife sculptures from Rachel Denny
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Making a name for herself by way of her “domestic trophies“, Rachel Denny reinterprets the impact of human contact with the natural world in her sculptures. Her wool and cashmere-coated faux-taxidermy creatures represent our instinct to remake that world in our image, an extension of carefully groomed gardens and domesticated animals. Her upcoming solo show “Works of Nature” at Foster/White Gallery in Seattle demonstrates a movement beyond cable-knit game creatures to animals composed of various man-made materials.

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Denny’s unique perspective comes from summers spent in the wilderness hunting with her father balanced by winters of embroidering indoors, creating a fluid and unencumbered fusion of domesticity and wildlife. A few of standouts from the upcoming show include “Sweet Tooth”, a beast composed of cellophane-wrapped hard candies and “War Horse”, a penny-plated mare’s bust that raises questions surrounding money, war and the natural world.

We recently caught up with Denny to discuss the new works and her fascinating process.

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What are some of the new materials and how did you select them?

I love working in a variety of materials and have always collected interesting odds and ends for future studio use. “War Horse” is armored in train-flattened pennies and I chose the material for its duplicity of meanings and the aesthetic quality of the shimmering copper. I generally work with the materials of each piece to bring more meaning to the place that these creatures hold in our lives and how we interact with them. I try to make the work aesthetically pleasing with rich materials to draw the viewer in and then hope that the other layers of meaning sift through.

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Can you tell us a bit about the construction of “War Horse”?

That piece took a little over five months to create and quite a bit of patience. It started as rigid polyurethane with a steel frame inside and wood supports with a covering of tar to seal the foam and prevent any UV damage. Then it was a process of taking thousands of pennies to the railroad tracks and laying them down, going for a hike and returning to pick them up. I had to hand-drill each penny and applied each one with copper nails and a marine-grade adhesive. I was thrilled when it was completed and I could hang it on the studio wall to see the final result.

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How does the process of sourcing materials and making patterns work for the knit pieces?

I collect discarded woolens and clean each piece—sometimes felting them if the knit is too loose and occasionally dying them to make the colors more vibrant. I have lockers full in the studio and use them as needed to match the correct curvature of each piece. Each work is made individually without the use of a pattern and each one is unique.

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What constitutes the frames for your sculptures?

Each sculpture is different, depending on what is needed for the shape and scale of the work. I sometimes use taxidermy forms and carve them down for a specific look or pose. I also use rigid polyurethane foam blocks and carve them down with wood or steel “skeletons” inside to support the weight of the piece. I have also used wood frames and aluminum armatures with clay and plaster. It really just depends on what the individual piece needs and what will look the best while supporting the weight of the work.

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Portland or Seattle?

I have lived in Portland since 1993 and it is a very comfortable city that has a slower pace of life and it is a very supportive community for the arts. It is also a smaller city that doesn’t have a wide collector base and I rarely sell work to my fellow Portlanders. I love the landscape of the Northwest and that there is still a wildness to the area. Seattle is a bit more cosmopolitan and has a different feel than Portland—a bit more energy and seriousness. I have had positive experiences with the galleries there and appreciate the quality of work that they show.

“Works of Nature” is on view at the Foster/White Gallery through 28 April 2012.

Foster/White Gallery

220 Third Ave South #100

Seattle, WA 98104


BWAY Corp.’s Eco-Pail and Other Recyclable Industrial Packaging

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As we saw in the post about bottle recycling<--LINK PLEASE, separating different types of materials for recycling requires a lot of machinery, energy, and effort. What we'd like to see in the future is more companies like BWAY Corporation, which manufactures the Eco-Pail. It’s an environmentally-friendly twist on the five-gallon buckets you’ve seen everything from paint to joint compound being lugged around in. Because they’ve replaced the standard metal wire handle with a Plastic Eco-Handle produced from recycled materials, the entire thing can be tossed into a recycling grinder, no separation required. (And yes, the handle is just as strong.)

Besides the Eco-Pail, BWAY has 270 containers of all shapes and sizes–drums, pails, cans, buckets, bottles, you name it–all made from recyclable metal or plastic.

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Most of their product–roughly 75%–goes towards industrial applications, explaining the no-nonsense designs. Another 20% goes into food packaging.

And as for that remaining 5% of their business? They make some pretty bad-ass ammunition boxes.

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The military-spec containers are air-tight, water-tight, stackable, and sturdy as hell. I badly want to buy some of these, but can’t decide if I prefer the ones for 7.62mm ammunition or the larger bad boys designed to hold 81mm mortar shells.

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Dror for Tumi

The multidisciplinary designer re-imagines travel in a transformational line

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When designer Dror Benshetrit joined with Tumi to create a line of luggage, the unlikely marriage was bound to produce something unique. Rather than imagining this as a simple one-off collaboration, Tumi approached the project as their first line with a third-party designer, opening their heritage to Dror’s creative force. The brand’s commitment to sustainable design and perfectionism was well met with Dror’s hands-on, anything-is-possible approach. Working intimately with Tumi’s design director Victor Sanz, Dror set out to create 11 pieces that exemplified expansion, adaptability and refinement. On a recent visit to Studio Dror, we talked to Sanz and Dror to learn more about this ambitious undertaking.

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Dror’s multidisciplinary background is certainly impressive, but luggage remained a mystery to the designer when the project began, and Sanz stepped in to guide him through the unique dilemmas of luggage design. “Imagine you’re flying at 40,000 feet, and the cargo hold gets down to negative 40 degrees, and you land on the tarmac in Dubai and now the cargo hold is this oven,” postulates Sanz. “Materials have a tendency to do very strange things when they start going through these temperature ranges.”

While Tumi refused to produce anything that didn’t match their standards, the field was otherwise open, and Dror was essentially designing for himself as a seasoned traveler and long-time Tumi customer. He would often build in his workshop prototypes that Sanz then turned over to engineers. The thinking seemed to be that if a prototype could be created in Dror’s workshop, then Tumi could find a way to make the real thing.

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Acting as cornerstone to the project, the first endeavor was to create an expandable carry-on that could double in size. The sophisticated mechanism uses hinges on all four corners, which collapse to reduce the perimeter of the frame, thus allowing the walls of the bag to fold in on itself. This was a first for Tumi, and the process took years of development and testing to perfect. From a research perspective, the advantage was that this design would anticipate the way people will travel in the future.

“I think that we are all becoming more and more demanding customers,” says Dror. “Three years ago we didn’t walk around with these crazy devices that can access any application, any data, any information. Not to say that it’s good or bad—it’s just a reality of things…The transformation is really about the adaptability to our lifestyle.”

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While the form and mechanics of the collection vary between bags, the look remains consistent. “There were a lot of decisions that happened in this collection that started from logic and then became an aesthetic element,” explains Dror. “One of them is the creases. When you think about a sheet that has no strength, one of the easiest ways to give it strength is by giving it creases. So we gave the bag simple ridges, and we actually fell in love with the aesthetic.”

The lines and ridges that run throughout are reminiscent of the QuaDror system, and can be found on everything from polycarbonate shell to the leather handle to the foam liner of the laptop sleeve. The play of light creates unique viewing angles for the entire collection, keeping the look refined yet professional.

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While Tumi is justifiably known for their ballistic nylon fabric, Dror saw room for improvement. “Ballistic nylon is a pretty unbelievable fabric because it always looks fresh, it’s super strong, it’s really indestructable. But at the end of the day it’s nylon and it can feel a bit synthetic,” he admits. “We wanted to see how you can make it feel a bit more natural, a bit more organic, and I think that when you’re talking about organic, one of the main things is that the thing is a bit random. So we’ve taken different sizes of yarn and actually created a random order weave from both directions.” This process yielded a unique pattern and color that the team immediately embraced.

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The collection also features a custom clasp that is an intuitive and tactile take on the classic option. Each component was hand-machined and calibrated, a necessary expense that guaranties a higher performance than cast metal. The reason for going to these extremes is best summed up by Dror’s promise that “We don’t flash in the pan”. Creating a collection that was entirely new yet built to last a century required custom elements at every level. “Nothing is off the shelf,” adds Sanz.

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While the expanding hardcase started the process, some of the smaller, less complicated pieces proved the most troublesome to perfect. Starting with the question “How do you use a dopp kit?”, the team developed a travel kit that lies flat for stowage and stands up for use at the sink. Also suitable for placement over towel rack or the back of a chair, the dopp kit features a hidden compartment for passports, just one of the many details that make travel more enjoyable.

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When it came to the backpack, Dror admitted that he loved the practicality but didn’t necessarily think the style fit well into professional settings. In the end, utility won out. “These things are extensions of our bodies,” says Dror, explaining the need for comfort. “Sometimes you spend your entire day with a backpack and your just like attached to this thing physically.” To reconcile the issue, Dror hid the straps and gave users the option to carry the bag as a brief, tote or backpack.

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Other pieces benefitted from the research, but weren’t necessarily extremely complicated to create. The travel satchel was meant as an accommodating piece, expandable enough to carry whatever you throw its way. Commenting on the largest of the lot, a four-wheeled suitcase, Dror gushes, “It’s like driving a Bentley.” The benefit of fusing tech aspects with luxury details is evident throughout, from the hand-placed leather on handles to the specially fabricated plush mesh interior liner.

The Dror for Tumi Collection is available online and in stores.


Creation Inspiration: MIT Media Lab’s "High-Low Tech" Research Group

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High-Low Tech is the name of an MIT Media Lab research group led by Assistant Professor Leah Buechley, and when I saw their work I immediately thought of Becky Stern. As their name suggests, the group creates objects by blending technologically-sophisticated items with traditionally craftsy materials. While their projects wouldn’t look out of place in an ID program, the researchers here are not bound by our more pragmatic profession’s demands for real-world applicability; they are free to create purely for the sake of creation in the hopes that they’ll stumble on something wondrous.

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High-Low Tech, a research group at the MIT Media Lab, integrates high and low technological materials, processes, and cultures. Our primary aim is to engage diverse audiences in designing and building their own technologies by situating computation in new cultural and material contexts, and by developing tools that democratize engineering. We believe that the future of technology will be largely determined by end-users who will design, build, and hack their own devices, and our goal is to inspire, shape, support, and study these communities. To this end, we explore the intersection of computation, physical materials, manufacturing processes, traditional crafts, and design.

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Project Glass: Google[x] Wants You To Get Off Your Phone and Smell the Roses

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Get off your phone and remember what it’s like to smell the Roses. The Google[x] team just released a video about a speculative project tentatively called Project Glass that challenges users to imagine a world that not only brings information to you, but encourages you to continue interacting and living in it. Although the mockup of the actual “Glass” is not that impressive, the possibilities that augmented reality could bring to product and UX designers are infinite. Although it reminds us a bit of the Microsoft “Productivity Future Visions” video we shared late last year, it doesn’t stop us from getting excited. What would you design if Project Glass was a reality? How would it shape your day-to-day reality? (See more images of Project Glass after the jump)

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From Google[x]:

We think technology should work for you—to be there when you need it and get out of your way when you don’t.

A group of us from Google[x] started Project Glass to build this kind of technology, one that helps you explore and share your world, putting you back in the moment. We’re sharing this information now because we want to start a conversation and learn from your valuable input. So we took a few design photos to show what this technology could look like and created a video to demonstrate what it might enable you to do.

Please follow along as we share some of our ideas and stories. We’d love to hear yours, too. What would you like to see from Project Glass?

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"No Compromise Biocomposites": e2e Materials’ Miraculous Wood Substitute

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Grass grows fast. Trees do not. And as we’re surrounded by furniture and cabinetry made out of wood, of which our planet has a finite supply, our booming population could one day deforest the entire planet.

Rather than wood, what if you could use a material that was stronger, produced from fast-growing grass variants, did not need the formaldehyde and toxic chemicals needed to bind OSB/plywood/particle board together, and used only 19% of the energy to produce compared to wood products? Oh, and create manufacturing jobs and save the planet in the process?

A Cornell University research spin-off company called e2e Materials has developed such a material. Their biocomposites, formed from grass fibers and bound together by soy resin, can be produced in sheet form or molded into intricate configurations. It’s fire-resistant and biodegradable. It holds fasteners better than wood and it’s lighter than wood, with a strength-to-weight ratio comparable to midrange steel.

e2e Materials’ TED Talk below, explaining the material and the company’s mission, is a must-see. Yes it’s over eight minutes long, but trust us, you need to carve the time out of your workday to watch it. (Check out the surprising stats that CEO Patrick Govang rattles off at 5:18 and learn why a particle board shelf in your apartment might actually have 21,000 miles on it.)

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Materials: Harnessing and Musically Expressing Electricity with…Gelatin

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The French design school École Nationale Supérieure de Création Industrielle, known colloquially as ENSCI Les Ateliers, seeks to train industrial designers with a special bent on pushing the materials envelope. “In this industry undergoing profound change, the dominant technologies are not only those of wood, metal and thermoformed plastic,” they write, “but the implementation of new materials (sometimes traditional materials revisited), composites, functional textiles, et cetera” (not to mention liquid nitrogen). This type of thinking has yielded a bizarre and interesting use of materials in Marianne Cauvard and Raphael Pluvinage’sNoisy Jelly.”

By combining an Arduino microprocessor, a capacitive surface, software, and gelatin, students Cauvard and Pluvinage have created a series of musical instruments that looks like something Cornelius would’ve brought on stage in the ’90s:

(I’m 99% sure they didn’t clear that Devo soundtrack, but if anyone would let that slide to support the project, it’s Devo. Or Cornelius.)

So how does it work?

…The game board is a capacitive sensor, and the variations of the shape and their salt concentration, the distance and the strength
of the finger contact are detected and transform into an audio signal.

This object aims to demonstrate that electronic[s] can have a new aesthetic, and be envisaged
as a malleable material, which has to be manipulated and experimented.

For our French and Canadian readers, there’s a (French-language-only) six-minute explanatory video detailing ENSCI Les Ateliers’ mission here.

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Nike Unveils Elite51: Newly-Designed, High-Performance NFL Uniforms

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Nike’s sportswear designers were recently assigned a very specific task: Come up with the best performance wear possible to be worn by a highly select group of 1,600 men.

Those men are the professional players belonging to the 32 teams of America’s National Football League, and today Nike presented their new uniforms, signalling their status as the League’s new official apparel manufacturer both on and off the field. The Elite 51 uniforms combine Nike’s manufacturing, materials and research prowess into “a completely integrated system of dress” that is lighter, stronger, and more flexible than previous iterations.

The baselayers have foam impact protection built into “hit zone” areas like the shoulder, hips and tailbone. The thighs are protected by lightweight carbon-fiber plates. The seams are strategically placed and designed to lie flat to avoid chafing the wearer. The fabric used is Nike’s Dri-FIT mesh, designed to wick moisture away from the player.

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The outer layer of the uniforms are constructed with Nike’s Flywire technology, originally designed for footwear, which weaves fibers together in a particular way to add support where it’s needed without creating bulk and weight. The jerseys achieve what’s known as a “lockdown” fit, encompassing the bulge of the pads and shrinking back down to the wearer’s body, eliminating any loose inch of clothing that a defender might get their fingers onto.

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Where the (Silica-Polymer Compound) Rubber Meets the Road

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Look at any car rendering and you’ll see the tires get the least attention. The treads are hidden by fancy fenders, and the thin black ellipses offering the barest suggestion of rubber are there only to provide an outline for a flashy rim design. Yet tires require design too, and Japanese manufacturer Falken has come up with a breakthrough by mucking around with them on the materials level.

Falken has struck upon a blend of silica/polymer/rubber to create a new compound that doesn’t heat up as much, during rolling, as the conventional stuff. This means less rolling resistance and improved mileage. The properties of the material also cause it to provide a larger point of contact with the asphalt than a same-sized tire made of conventional material, which means Falken’s offers better grip.

The designers have also redesigned the tread pattern to better evacuate water when driving in the rain, and added their “Special Eyes” feature to the treads: See those little dots in the pattern? As the tire wears away, the dots turn from round to square, letting you know it’s time to rotate them. Eventually the square disappears altogether, meaning it’s time for a new set.

The tire, called the ZIEX ZE914, is scheduled to be launched in Europe this Spring. They’re mum on North American plans, with Falken’s U.S./Canada website offering no mention of the tire, but more details on the tire are here.

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