A Material that Can Be a Mirror… Then a Window

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A group of MIT scientists have created a new material that can be both a mirror and a window, and no it’s not a one-way mirror.

This new material can filter light depending on the direction of the light beams. In the image above light that hits from one angle goes straight through (white beam) but light that hits the material at different angle is reflected back (red beam). For designers it might make for interesting new tricks for walls or new forms of windows.

To filter light one must alter either it’s frequency or polarization. In terms of frequency, stained glass windows are a good example, where the glass lets specific wavelengths pass through.

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Polarized glasses, like the 3D glasses you wear at the movies, are able to let light through that oscillates in a specific way. But the idea of filtering light based on the direction it comes from has always been tough.

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The Latest Objet du Design: Wooden Animals?

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A Core77 reader wrote in to ask about the provenance of this enormous horse made from wood cut-offs, which we spotted at Holz-Handwerk.

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Called the “Workhorse of Peace and Hope,” it was made by Italian furniture outfit Riva to symbolize the dedication and perseverance of Italian craftsmanship.

And speaking of wooden animals, here’s something I never expected to see being sold by Restoration Hardware: A line of Hand-Carved Game Trophies made out of basswood.

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Alasept: An Antibacterial Coating for Stainless Steel

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Your correspondent was recently laid up for four days with the flu, an inevitability in an urban world where one must touch subway turnstiles, doorknobs and handrails used by millions. And while germ-spreading is a mere inconvenience for your average healthy blogger, it’s a potentially deadly problem for heathcare environments.

Recognizing this, and reasoning that a fair amount of their fixtures are going into medical facilities, fixtures manufacturer Häfele has addressed the problem by developing Alasept, an antibacterial and antiviral coating that they can use to coat stainless steel fittings. Doorknobs, window handles and furniture components can be treated with Alasept, which not only prevents the adhesion of the germs, but actively kills off what bugs do stick to the material.

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Hasenkopf’s ‘Frescata’ Material-Processing Technology Yields Beautiful and Unique Surfaces

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One of the cooler materials we saw at Holz-Handwerk wasn’t really a material at all, but a process. German industrial manufacturer Hasenkopf’s booth drew a steady stream of visitors all reaching out to touch the weird-looking totems, like the one above, that they had on display; I eagerly checked the product tag to find it was nothing more than Corian.

So what gives? Hasenkopf was showing off their bag of new material-processing tricks called Frescata, whereby they hit Corian, Parapan, and even wood with four different bits in a five-axis CNC mill to create the intricate patterns you see here.

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Reducing the Heat In Computing

GrapheneCopperCOMP-880.jpgGraphene + Copper (not to scale, obviously)

About a year ago, I traveled to Cornell University to interview a bunch of materials scientists who work at the nanoscale level. This means they work with stuff that is very, very tiny. A nanometer is a billionth of a meter. One of the challenges nearly all of the scientists kept mentioning is the issue of overheating in electronics. Most of us are directly familiar with the heat released from our computers when we balance them on our lap for a period of time, for example. And this becomes a big deal as devices get smaller and smaller. The smaller the copper wires—which connect chips, among other things—the more heat they emit. This is important for future devices and wearables.

Scientists are exploring all kinds of solutions but a proven one has recently been announced in the journal Nano Letters. We’ve mentioned the magic material graphene before and it continues to be the superhero material, coming to the rescue over and over again. This time, it shows up as a possible damper for heated copper wires.

Graphene is a one-atom thick material that can move electrons and heat. And it is able to cling to copper. Apparently by sandwiching copper between layers of graphene, the heat created by the metal is decreased by 25 percent. When attached to copper, the graphene actually changes its structure in such a way that allows the heat to move more freely through the metal, instead of being trapped in it.

CopperMicroscopy.jpgFrom left: (1) copper before any processing, (2) copper after thermal processing; (3) copper after adding graphene. Image via UCR Today

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Get Your Plastic On With KeyShot

Plastic. As product designers the look has to be spot on. Whether it’s a rough matte finish or a glossy transparent cover, it’s just easier to get the look you need with 3D rendering software. Dries Vervoort is a mechanical designer who has honed is skills creating visuals for radiator components. It’s paid off for him, with the ability to produce plastics that look like the real thing, and he shows you how using KeyShot to make it happen. You can see how and download the resources he uses here. Below are just a few samples of his work.

Creating perfect plastics and beautiful materials in KeyShot is very easy. Dries Vervoort walks you through the development of materials and more in KeyShot. His tips and tricks help you to create the most accurate array of plastic materials possible!

  • What you get to take away are lessons on how to create materials in KeyShot and what settings affect reflection and transparency.
  • You also get to learn what material types are best to use for certain plastics and how light effects the look of materials.
  • Dries has shared all the assets he used so you can pick them apart and see exactly the material and settings he used.

Designer: Dries Vervoort


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(Get Your Plastic On With KeyShot was originally posted on Yanko Design)

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Researchers Discover How to Design Non-Living, Living Material

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There’s an entirely new direction for materials coming to life—specifically, a hybrid that combines the best of non-living matter with living matter. Sounds sci-fi, but it’s here and it’s quite promising. Researchers at MIT have found a way to coax E. Coli bacteria to latch onto inorganic materials in order to create a much more flexible and adaptable non-living material. What this means is that we get the benefit of a living cell that can easily and smartly adapt to its environment, as well as the benefit of a non-living material that can conduct electricity and emit light. Essentially, the result is a non-living material that mimics a living one.

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The scientists have created bacteria that can latch onto gold nanoparticles and semiconducting crystals called quantum dots. (Quantum dots are tiny particles that can emit light in an incredibly beautiful array of glowing and very discrete colors.)

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Materials Science is About To Get Crazy

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There is an exciting development in the works regarding materials science, one that will have a huge impact on product design.

Developing new materials has traditionally taken an extremely long time. For example, in 1991, SONY and Asahi Kasei launched the first commercial lithium-ion battery, which is now the most popular battery powering our portable electronics today. The process to get this thing right was long and chock full of failure, requiring thousands of researchers working over a 20-year span of fruitful moments and many more dead ends. This is, unfortunately, how materials science works. Researchers have hunches, leading to ideas, followed by years of testing with various compounds, new synthesis of molecules, experimental chemistry—it winds up being just a lot of frustrating trial and error. Meanwhile, companies invest billions in new materials design and the wins are rare.

But things are about to change, dramatically. The rise of supercomputing paired with simplified quantum mechanics will bring in what scientists are claiming to be the supreme “Golden Age of Materials Science.”

The idea is pretty straightforward: Supercomputers will study and model thousands of chemical compounds searching for the best possible foundation for a new material, it could be a new kind of semiconductor, a new alloy, a new plastic. So the initial guesswork and testing is entirely removed from the old process, exponentially cutting the time and effort. This new process is called high-throughput computational materials design and its poised to change everything.

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A Visit to Jungshi Handmade Paper Factory in Bhutan

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We travel far and wide to bring you insights into the latest developments in manufacturing techniques. This time, we trekked all the way into the Himalaya to bring you one of the most ancient ones, relying only on local production, manual labor and artisan skill. Alongside Bhutan’s internationally applauded concept of Gross National Happiness, the jaw-dropping landscapes, and the plethora of Buddhist sights, the country takes a distinct pride in its cultural heritage in arts and crafts, and along with painting, weaving and woodwork, paper making is one of them. While young people here as much as anywhere stare at their smart devices and wear the latest candy-colored headphones, keeping old wisdom alive and kicking is one of the pillars of the country’s master plan for happiness, and this is visible in architecture, clothing and products for everyday life.

In 1990, the Ministry of Trade and Industry established the Jungshi Handmade Paper Factory (Jungshi meaning natural) in Bhutan’s capital Thimphu, to expand the old domestic skill for commercial purposes, and thus give the ancient art a relevance in the modern world. Today, they export their products to the US, Japan, Europe, India and Nepal. We were invited to get a closer look at all the steps involved in the manufacturing process, from raw material to finished product.

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The paper made here is based on unique materials of the Himalaya, the bark of the The Daphne Papyri, which can be found at altitudes of 3,000 feet and above, the bark of the Edgeworthia Papyri, plus various additional ingredients like flowers and leaves (for example from the ubiquitous chili and hemp plants), to add textures and patterns.

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As a first step, the bark is soaked in water and boiled, then washed and cleaned to sort the good fibers from the bad.

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Next, the material is pounded into a pulp, and mixed with water and vegetable starch made from Hibiscus plant roots.

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Do You Use, or Design, Plastic Products? New Research Means You May Want to Think Twice About the Material

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Trouble—perhaps big trouble—in the world of plastics.

It looks like the widespread discontinuation of products containing bisphenol-A (BPA) may have precipitated the adoption of another BPA-like and perhaps equally dangerous alternative. The question now on peoples’ minds is, “Are any plastics safe?”

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Since 2010, the FDA banned the use of BPA in baby bottles, sippy cups and infant formula packaging. The danger of BPA is that it mimics the hormone estrogen. And while we all have some level of estrogen in our bodies, too much of it especially during pregnancy or infancy can cause problems later on. It has been associated with breast cancer, diabetes, obesity and heart disease. BPA is still widely used in the lining of cans and in many water bottles.

Since the 2010 ban, there has been a surge of products marketed as “BPA-free.” However, it turns out that the chemicals used to replace BPA were never tested by a regulatory body. And according to a recent investigative report by Mother Jones‘ Mariah Blake, many of these plastics exhibit estrogen-like properties and could have similar negative effects on ones’ health.

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