Strap-on robotic Titan Arm wins £30,000 Dyson award

News: a strap-on robotic arm that allows humans to lift heavy weights has won this year’s James Dyson Award for the most innovative student design product.

Titan Arm robotic exoskeleton

Titan Arm, an “upper body exoskeleton” developed by students at the University of Pennsylvania, won the £30,000 prize, which is given annually to the best design or engineering project by a student or recent graduate.

“Titan Arm is obviously an ingenious design, but the team’s use of modern, rapid – and relatively inexpensive – manufacturing techniques makes the project even more compelling,” said James Dyson, founder of electrical appliance brand Dyson and head of the James Dyson Foundation, which organises the James Dyson Award.

Titan Arm robotic exoskeleton

The arm allows the user to lift an additional 18 kilos and is designed to reduce the incidents of back injuries caused by heavy lifting, and allow people with injuries to rebuild and retrain their muscles.

Weighing around 9kg and worn like a backpack, the arm is powered by an on-board battery and uses cables to control a robotic elbow joint.

“The suit was developed for use in occupational lifting and healthcare,” the Titan Arm team explain. “Occupational lifters such as warehouse workers face increased risk of arm and back injuries because they repeatedly lift heavy items every day.”

Titan Arm robotic exoskeleton

The arm cost just $2,000 to develop, compared to more than $100,000 for other commercially available arms. The low cost was achieved by using accessible technologies such as 3D printing. The team plan to make the design available as an open-source file so others can improve and learn from it.

According to the Titan Arm team, upper-body injuries cause 7,000 years of lost productivity among American workers alone, costing $50 billion in healthcare costs.

Titan Arm robotic exoskeleton

“We all know someone who has suffered a back or arm injury and worked hard to recover, or live with permanent damage,” say the project team. “We are passionate about developing a tool that allows people to live normally, by both preventing injuries and lessening their effects.”

Titan Arm plans to use the cash prize to investigate electromyography, which would allow sensors in the arm to record electrical activity in the user’s muscles. This would allow the arm to interpret and amplify the user’s intentions, effectively making it a seamless extension of their body.

“This, if incorporated into Titan Arm, could allow people with severe injuries or suffering from paralysis to be abler to command their arms utilising the electrical activities in their muscles,” said the James Dyson Award. “Potentially giving them the ability to move their arms with the devices help, only using their brain.”

Last year’s James Dyson award was won by Royal College of Art graduate Dan Watson, for a sustainable fishing net that allows young fish to escape.

Here’s some text about Titan Arm:


Function

Titan is an upper-body exoskeleton that augments human strength and provides rich data feedback for users and doctors. The suit was developed for use in occupational lifting and healthcare. Occupational lifters such as warehouse workers face increased risk of arm and back injuries because they repeatedly lift heavy items every day. To prevent this, Titan augments the user’s arm strength by 18 kg to reduce fatigue, and braces the back to prevent poor lifting posture. Healthcare applications include physical therapy and mobility assistance. Titan can be used to help stroke and injury victims rebuild muscle and relearn fine motor control. It also provides detailed quantitative feedback to doctors which can be used to motivate their patients by tracking improvement over time. Finally, Titan can help people who suffer from permanent injuries or disabilities to live fully-empowered lives. Using an exoskeleton, both patients and the elderly will be able to regain their independence.

Inspiration

We all know someone who has suffered a back or arm injury and worked hard to recover, or live with permanent damage. As a team, we are passionate about developing a tool that allows people to live normally, by both preventing injuries and lessening their effects. We became even more motivated as we met therapists and patients working through these hardships. Each story showed how demoralizing upper body injuries can be. We hope that Titan will empower people to reclaim their lives. We are determined to make the field more accessible. Current exoskeletons are prohibitively expensive at more than $100,000. Using lean principles, we created Titan for less than $2,000. Low price points will help make Titan ubiquitous, aiding many more people. We will also release a version of Titan as an open-source development platform for researchers to experiment and collaborate on. Through this, we hope to enable a new era of research, resulting in innovative devices to improve lives.

Development

As a team of four mechanical engineering students, we developed Titan over eight months. We researched available exoskeletons and past academic projects, and decided to focus on the upper body, as most exoskeletons have aided the legs. We then completed technical and market research, talked to physical therapists, and met with patients. Using this information, we designed the mechanical, electrical, and control systems for the exoskeleton. Using CAD software coupled with techniques such as 3D printing and CNC machining, we produced several physical prototypes, leading us to Titan’s ergonomic form. We sourced and soldered the electrical components, striving for computational power and efficiency. Meanwhile we developed custom software to control the suit and transmit data in real-time to therapists. We continued talking to experts so that we could remain focused on their needs and our use cases. Finally we integrated the various systems to produce a functioning, wearable prototype.

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Dyson Hard two-in-one vacuum cleaner by Dyson

Dyson Hard vacuum cleaner by Dyson

Industrial design firm Dyson has unveiled a cordless vacuum cleaner for hard floors that sucks up dirt and wipes the surface at the same time.

The Dyson Hard combines a suction nozzle for dust and small particles with a wet wipe for mopping up spills, so hoovering and wiping the floor can be done in one round.

Dyson Hard vacuum cleaner by Dyson

The shell of the machine is made from the same material used for riot shields and the wand is lightweight aluminium.

Powered by a lithium-ion battery, the vacuum runs for 15 minutes before it needs recharging. There’s also a boost setting that lasts for six minutes.

Dyson Hard vacuum cleaner by Dyson

The wand can be removed when hoovering tight spaces or tidying up the car. Wipes for the device can be changed suit to different floor surfaces.

Read on for more information from Dyson:


Hard floors just got easier. Dyson’s latest cordless technology vacuums dirt and wipes grime – in one action.

Hard floor cleaning is inefficient. First you vacuum, and then you clean the floors again to remove grime. Engineered for hard floor cleaning, the Dyson Hard vacuum cleaner combines powerful suction with a wet wipe to remove dust and grime in one action. A double-edge cleaner head sucks up dirt and debris with each stroke, leaving the wipe to remove grime.

Busy lifestyles mean that people don’t have time to clean floors twice. Steam cleaning has its own problems, bound to a cord, waiting for steam. All in all, time consuming and inefficient.

Dyson Hard vacuum cleaner by Dyson

James Dyson: “Good technology should make everyday tasks quicker and easier. Dyson’s high-speed motor technology has enabled Dyson engineers to develop a cordless machine capable of vacuuming dirt and wiping away grime simultaneously. One machine doing two jobs, in one action.”

DC56’s double edged cleaner head can be removed, adding a crevice and combination tool for up-top, down below, hard-to-reach and in-between spaces. Remove the wand for cleaning cars and worktops.

Dyson digital motor

Powered by the Dyson digital motor V2, which is one third of the size of conventional motors, yet spins at 104,000rpm. This power dense motor allows the Dyson Hard vacuum cleaner to be compact and light with high performance.

Root Cyclone technology

Dyson’s patented Root Cyclone technology has been concentrated, spinning dust and dirt out of the air using centrifugal force.

Dyson Hard vacuum cleaner by Dyson

Fade-free battery

A lithium-ion battery delivers 15 minutes of fade free performance. For stubborn dirt, there is a boost setting for 6 minutes of high intensity cleaning.

Materials

Dyson engineers used materials that would stand up to tough abuse in real home environments. The machine’s body is made from ABS Polycarbonate – the same material found in riot shields. Dyson engineers designed a reinforced wand, made from aluminium, to allow for extra push force in picking up grime.

Wipes

Dyson engineers worked with scientists to develop wipes for the machine. Two different wipes are available with DC56 – Hard floor and Wood nourishing. Each wipe is designed for different hard floor surfaces, and different tasks. The machine is also compatible with industry standard sized wipes found in most stores.

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Shhh, Dyson Airblades Get 50% Quieter

Dyson engineers have been busy perfecting their Airblade technology by re-engineering the sound. Reducing air rush noise and whining motor tones, Dyson has developed the dB hand dryer- 50% quieter than the original Dyson Airblade. This is the next generation of Airblade technology launching this week.

Powered by the new Dyson digital motor, the Dyson Airblade dB hand dryer is the result of 542 acoustic tests over 152 hours by 25 specialist acoustic engineers. Check out the video below and check out their acoustics laboratory!

Designer: Dyson


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(Shhh, Dyson Airblades Get 50% Quieter was originally posted on Yanko Design)

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The Dyson Challenge

Every year, in a competition we call Challenge Dyson, Dyson engineers are given a design brief outside their everyday job. It’s our way of encouraging engineers to stretch the bounds of their imagination and follow through on improbable ideas. It’s this “wrong thinking” approach that has led to Dyson’s most important inventions. This year’s brief: engineer a machine that can fly and navigate a course made from Dyson parts (looks similar to a drone!).

The overall winner in Dyson Malmesbury was a team called Beeline. Beeline is a quadcopter inspired by Ross Lovegrove’s engineering principle of “fat free design” which reduces the design to its minimal essential elements – function over form. The key to its success was keeping weight to a minimum including using brushless motors similar to Dyson’s digital motor. The stability and control provided by the four propellers and built in 3-axis gyro and accelerometer allowed pilot, Darren Lewis to steer the aircraft to victory.

You can learn more about Challenge Dyson on Twitter and Facebook using #Challenge Dyson.

Designers: Dyson – various


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(The Dyson Challenge was originally posted on Yanko Design)

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Dyson launches vacuum cleaner the size of an A4 sheet of paper

Dyson DC49 smallest vacuum

News: British industrial design firm Dyson has launched a tiny vacuum cleaner for British homes, which are the smallest in western Europe and often lack space to store a full-size cleaner.

“57% of Brits complain that they don’t have enough space in their homes for storage,” a Dyson spokesperson told Dezeen. “A lack of storage space shouldn’t mean people have to compromise on the technology they buy. Engineers should respond by developing smaller, more efficient technology.”

Dyson DC49 smallest vacuum

The DC49 Multi Floor is just a fraction bigger than a sheet of A4 paper because it’s the first cylinder vacuum to be powered by a Dyson digital motor – the same motor that powers Dyson’s Airblade hand dryers.

It’s also designed to be the brand’s quietest cleaner yet. “When people are living on top of each other, technology needs to be quieter,” Dyson explained.

“Investing in our core technologies means we can develop leaner, more efficient machines. Using the new high-speed Dyson digital motor, we have developed a machine that is smaller and quieter, yet even more powerful,” British inventor and founder of the company James Dyson said.

The digital motor inside the vacuum weighs 670 grams and generates 1050 watts, whereas a normal AC motor generating the same power would weigh an average of 1.2 kilograms.

Dyson DC49 smallest vacuum

Dyson developed the product in response to the Royal Institute of British Architects’ report last year entitled The Way We Live Now, which found that many British homes lack storage space for household utility items like a vacuum cleaner, ironing board and rubbish bins. One participant in the survey admitted to storing his vacuum cleaner at his mother’s house, a twenty minute drive away.

In April this year another RIBA report entitled Case for Space revealed that the average new home in the UK is just 46 square metres, the size of a Jubilee Line train carriage on the London Underground, making them 15% smaller than in any other country in western Europe. The report also found that new-builds had decreased in size by 11% in the last ten years.

See more stories about Dyson »
See more stories about micro homes »

Here’s some more information from Dyson:


Smaller. Lighter. Quieter. High performance Dyson vacuum technology: Concentrated

Homes are getting smaller. The average new-build one-bedroom home in the UK is just 46 square metres (the size of a tube carriage on the Jubilee Line); and 57% of people say there is not enough storage in their homes for their possessions. Compromising on space shouldn’t mean compromising on technology.

Designed for the technologically astute Japanese, DC49 is engineered to be Dyson’s smallest, quietest Ball™ vacuum cleaner yet. The Dyson digital motor V4, allows DC49 to deliver the performance of a full size machine, in a small package.

Powerful but quiet: Engineers were challenged to develop Dyson’s quietest vacuum. Acoustic engineers developed simplified airways in the floor tools, funnelling the turbulent air downwards to dampen the sound. They adjusted the motor’s orientation, and smoothed the airflow inside the vortex fingers of the cyclone to reduce sound from the machine.

Concentrated technology: DC49’s body is lightweight, weighing just 2.7kg; making it 30% smaller than the DC47 Ball vacuum cleaner.

Ball technology: The machine is light to pull, can pivot on the spot, and follows obediently without snagging on corners. It has a low centre of gravity for negotiating tight turns and getting around furniture. There are over 100 components arranged in the ball including the motor, ducting and 5 metres of cable.

Improved floor tools: DC49 comes with both turbinehead and motorhead floortools. These have been re-engineered to improve pick-up and sound quality, and reduce weight. Simplified airways decrease noise levels and a self-tightening mechanism keeps the brush bar stable. A dust capture channel prevents dirt from escaping back to the floor, increasing pick-up. The new configuration of carbon fibre filaments and nylon brushes removes fine dust from hard floors and ground-in dirt from carpets.

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the size of an A4 sheet of paper
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Vacuum Smackdown: Dyson Sues Bissell for False Advertising

Don’t mess with a man who has cyclonic suction on his side. James Dyson‘s global empire of highly engineered, sleekly designed sucking and blowing devices is taking on its chief competitor for the U.S. marketplace–in court. Dyson Inc. claims that Grand Rapids, Michigan-based Bissell Homecare Inc. has been falsely advertising its range of (less expensive) upright vacuums as containing technology that “captures over 99.9 percent” of allergens. Dyson has long boasted that its machines are singular in their “constant powerful suction, high dust removal, the ability to capture allergens, expel cleaner air, do not have dusty bags to empty and are certified asthma & allergy friendly by the Asthma & Allergy Foundation of America.” The company has gone so far as to trademark the phrase “asthma & allergy friendly.”

Dyson commissioned independent lab testing of the rival vacs and surveyed watery-eyed, sniffling consumers, while Bissell tried to clear the air by affixing stickers to its machines in an attempt to clarify that the ragweed and pollen trapping was actually done by filters, not the machines themselves. Dyson didn’t blink (or sneeze, for that matter) and is pressing its case in U.S. district court in Illinois. Judge Samuel Der-Yeghiayan cleared the way for the case to proceed in a summary judgment issued Friday. Will Dyson’s lawyers blow away the defense team? Will Bissell choke on its promises of wallet-friendly vacuums that improve respiratory health? Will the arguments of both sides suck? Stay tuned, floorcare fans.

New Career Opportunities Daily: The best jobs in media.

Piecemeal Heat

It’s hard to think of warm, cozy winters in this scorching heat; but what the heck…it’s difficult to pass up the opportunity to write about a cool radiator! The Dyson Autonomous Radiator Concept reduces energy consumption in small houses and has detachable components that can be carried to different rooms. Sleek and portable, the radiator syncs in with your smartphone for complete control.

Designer: Nikolas Ethore


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(Piecemeal Heat was originally posted on Yanko Design)

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Dyson Airblade Tap: The innovative Brits build off the Airblade to bring together hand washing and drying

Dyson Airblade Tap

Whether we’re drying our hands with the Airblade hand dryer, warming up next to the Hot air multiplier or tidying the office with the Root 6 vacuum, we’re never far from a Dyson product here at CH HQ or at at home. As longtime supporters of British company’s innovative…

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Ultimate In Ironing

The Dyson Calor’shocks revisits ironing clothes by using heat and ultrasound to ease out the wrinkles. Ironing is basically a chore no one likes to do and unless you’re the crisp-white-shirt types, we try and cut corners just to get it over and done with. This new concept of ultrasound mat and iron, hopes to make the job easy by kinda self-doing the ironing with little pressure. I’m eager to see this develop into something concrete, because I sue can do without laundry chores!

Designer: Stéphane Pietroiusti


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(Ultimate In Ironing was originally posted on Yanko Design)

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“Design and invention can power us out of recession”- James Dyson


Dezeen Wire:
industrial designer James Dyson has called on engineers and designers to develop the new ideas needed to revitalise the UK economy – The Guardian

Dyson says that only tangible engineering can address issues such as global warming and population growth, stating: “The allure of digital should not distract us from the bigger challenges.” He adds that the government must “focus on investment in ideas,” urging them to support design education and creative businesses.

We published the winner of the 2011 James Dyson Award for innovative student engineering projects on Monday and you can see more stories about James Dyson here.