The Aesthetic of Fears by Dorry Hsu

This collection of 3D-printed jewellery by Royal College of Art student Dorry Hsu was inspired by the designer’s own fear of insects.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

Dorry Hsu 3D-printed The Aesthetic of Fears collection in clear resin using stereolithography (SLA) before attaching latex straps.

The Aesthetic of Fears by Dorry Hsu

She then coloured each piece by dipping it into boiling dye, adding one hue at a time.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

The forms of the jewellery are based on insects with lots of legs.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

“My collection is about the aesthetic and the attraction of fears,” she explained. “In many cultures people wear masks to scare evil away, so the masks are decorated with frightening images from the wearer’s own fears.”

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

“I recorded and wrote down my fears in 40 days, and the bug with many legs was one of the fearful objects on my list,” she told Dezeen.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

To create the 3D files to be printed, Hsu used a tool called a haptic arm that allowed her to draw the shapes as though sculpting in clay.

The Aesthetic of Fears by Dorry Hsu

“It’s a way of drawing in 3D, like building up clay in a computer program,” she explained. “The haptic arm functions as a computer mouse and you can feel the tension of dragging clay.”

The Aesthetic of Fears by Dorry Hsu

“It’s more like hand-drawing or hand-building clay and is really different to traditional computer drawing like Rhino,” she added.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

Dorry Hsu is studying an MA in Goldsmithing, Silversmithing, Metalwork & Jewellery at the Royal College of Art in London and developed the project with the college’s RapidformRCA digital design, prototyping and manufacturing department.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

She was one of four finalists in the International Talent Support awards last month.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

Other 3D-printed fashion on Dezeen includes jewellery made up of ball-and-socket joints3D-printed sunglasses by Ron Arad and sculptural pieces by Iris van Herpen.

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

More jewellery design »
More 3D printing »
More insects »

The Aesthetic of Fears 3D-printed jewellery by Dorry Hsu

The post The Aesthetic of Fears
by Dorry Hsu
appeared first on Dezeen.

Stedelijk Museum acquires first 3D-printed chair

Stedelijk Museum acquires first 3D-printed chair

News: the Stedelijk Museum in Amsterdam has acquired Solid C2 by Patrick Jouin, the first item of furniture to be 3D-printed in one piece.

Created in 2004 by French designer Patrick Jouin in collaboration with digital manufacturers .MGX by Materialise, the Solid C2 chair was made from intersecting ribbons of material that ignored furniture-making traditions in favour of the freeform shapes that 3D printing allows.

“The Solid chair was the first furniture piece made with the SLS [selective laser sintering] technique in one piece,” says the museum’s curator of industrial design Ingeborg de Roode. “It clearly shows the possibilities of this technique to make very complicated structures.”

This is the first 3D-printed chair in the collection of the Stedelijk Museum – whose bathtub-like extension we featured last autumn – and the curators have chosen to buy it in red.

The museum also holds two One_Shot.MGX stools by Jouin from 2006, five Snotty Vases by Marcel Wanders from 2001 and a Miss Piggy ring by Ted Noten from 2009.

We visited Materialise Leuven, Belgium, as part of our road trip for Print Shift, our one-off magazine about additive manufacturing.

More about 3D printing »

Here’s some more information from .MGX by Materialise:


.MGX is thrilled to announce that a red Solid C2 chair by Patrick Jouin has been selected to join the permanent collection of the Stedelijk Museum in Amsterdam.

Patrick Jouin is one of the major protagonists of contemporary design on the French and international scene. In 2004, Jouin first became aware of 3D Printing which until then, had only been used for small ‘scale models’ in plastic. Together with .MGX, Jouin took the entire process to a previously unheard of level, creating forms that were once thought impossible to produce. The Solid C2 chair was among these first designs and is reminiscent of blades of grass waving in the wind and weaving together.

Founded in 1874, the Stedelijk Museum is a leading modern and contemporary art museum with a collection featuring some of the greatest artists of this century and the last, including: Andy Warhol, Jackson Pollack, and Vincent van Gogh.

The post Stedelijk Museum acquires
first 3D-printed chair
appeared first on Dezeen.

The UPS Store becomes first major US retailer to offer 3D printing service

The UPS Store launches 3D printing service

News: printing and packaging retailer The UPS Store has launched an in-store 3D printing service in six shops across the USA.

Stratasys, a leading manufacturer of 3D printers and production systems, has announced today that it is providing its 3D printing technology to The UPS Store, a subsidiary of United Parcel Service (UPS) of America that provides printing services and packaging materials in over 4700 shops in the US, Puerto Rico and Canada.

“The project is part of a test program by The UPS Store that will make it the first national retailer in the US to offer 3D printing service to entrepreneurs, architects, start-ups and other retail customers,” Stratasys said.

As part of their pilot, The UPS Store will install Stratasys’ uPrint SE Plus printers into six locations, starting in San Diego. Customers will be able to bring a Computer Aided Design (CAD) file in to the participating stores and have their designs 3D-printed on-site.

“The UPS Store and Stratasys share the vision of strengthening innovation and competitiveness by making 3D printing accessible to a growing number of users,” said Stratasys Executive Vice President, Jon Cobb.

This news comes only a month after UK electronics retailer Maplin became the first UK chain to sell a 3D printer aimed at the domestic market. In other news, NASA has approved the first 3D printer for use in space, which will be flown to the International Space Station [ISS] next year.

You can read more about the way 3D printing is changing the worlds of architecture, design, food and medicine in Print Shift, our one-off print-on-demand magazine all about additive manufacturing.

Read more coverage on 3D printing »
See more technology features »

Image is by Stratasys.

Here’s the press release from Stratasys:


Stratasys to provide 3D printers to The UPS Store for new retail 3D printing service

Stratasys uPrint SE Plus systems will be used in pilot program.

Stratasys, a leading manufacturer of 3D printers and production systems, today announced that it has been selected by The UPS Store to provide its 3D printing systems to The UPS Store as part of a test program that will make it the first national retailer in the U.S. to offer 3D printing service to entrepreneurs, architects, start-ups and other retail customers. This service will enable UPS Store customers to have their 3D design 3D printed on-site.

The test signals a collaborative effort by Stratasys and The UPS Store to make 3D printing accessible to small businesses as awareness of the technology and its capabilities grows. Stratasys 3D Printers can create on-demand, custom objects of virtually any complexity in a fast and simple process.

“3D printing technology is becoming increasingly accessible to a growing number of companies and consumers. Small businesses are beginning to realise how this revolutionary technology can help them to be more competitive,” said Stratasys Executive Vice President, Jon Cobb.

“The UPS Store and Stratasys share the vision of strengthening innovation and competitiveness by making 3D printing accessible to a growing number of users.”

While the program is aimed at small businesses, it is open to anyone interested in trying out on-site 3D printing services. “After doing a lot of research, we went with the Stratasys uPrint, because it has a small footprint and is easy to operate,” said The UPS Store small business technology leader, Daniel Remba.

Following the launch of the test, retail customers will be able to bring a Computer Aided Design (CAD) file to participating UPS Store locations and have their 3D design printed on-site.

The UPS Store is installing Stratasys uPrint SE Plus 3D Printers in six test locations, beginning in San Diego.

The post The UPS Store becomes first major US retailer
to offer 3D printing service
appeared first on Dezeen.

Cubify launches free-to-download shoes you can “print overnight”

News: designer Janne Kyttanen has created a range of 3D-printed shoes for women that can be made at home overnight to be worn the next day.

Kyttanen, creative director at printing giant 3D Systems, has created four different styles of wedge shoes that can be made using 3D Systems’ CubeX printer.

3D printed shoes by Janne Kyttanen for Cubify

Consumers can download the free digital files for the shoes, select the size they require and print them in a colour of their choice.

3D printed shoes by Janne Kyttanen for Cubify

The project is intended to attract new audiences to 3D printing, which has tended to be dominated by products aimed at men.

“I don’t know what it is with women and shoes, but I like it,” said Kyttanen, in a press release straight out of Mad Men. “I would like it even better if my girlfriend could wear a different pair every single day. Today this is a reality. Women can print this first collection of shoes overnight and wake up every morning to a new pair.”

Each shoe takes upwards of six or seven hours to print, meaning a pair could be produced overnight, assuming two shoes could be printed simultaneously on one printer.

The digital files contain data for sizes 35 to 40 and customers can choose between the Macedonia style, which is riddled with holes, the Facet style, Leaf style and plain vanilla Classic style. Further size and customisation options will be added in future.

Kyttanen, founder of Amsterdam design studio Freedom of Creation and a pioneer of designing for 3D printers, told Dezeen last year that his goal was to create products that consumers could print at home as an alternative to going shopping. “Why go buy something when you could just make your own things?” he said.

“Janne is taking the convenience of online shopping to a whole new level,” says 3D Systems. “There is no longer a need to spend hours in department stores looking for the perfect shoes to match that party dress. And if you want to get in the fashion design game yourself Janne has created the Class Shoes as a basic file you can add your own style to.”

Kyttanen is also working on 3D printed food. “Food is the next frontier,” he told us earlier this year. “One day we will be able to 3D-print a hamburger.”

Read more about 3D printing in our Print Shift magazine.

The post Cubify launches free-to-download shoes
you can “print overnight”
appeared first on Dezeen.

Researchers develop 3D-printed drones capable of self-assembly

News: a research team in Zürich has created a flock of helicopter robots that can detect each others’ positions and join together to create a larger flying machine.

Distributed Flight Array

The Distributed Flight Array (DFA) has been developed by a team of researchers at the Institute for Dynamic Systems and Control (IDSC) at ETH Zürich university in Switzerland.

Each robot has a 3D-printed hexagonal plastic chassis with magnets fixed to the sides of the frame and a single propeller fitted in the middle.

Independently, the honeycomb-shaped robots fly in an erratic and uncontrolled way. However, the robots are able to detect each other, link to form a bigger craft and then fly in a controlled manner as a single unit. The task of keeping the multi-propeller system in flight is distributed across the network of vehicles.

Each independent module exchanges information with the others and uses sensors to determine how much thrust it needs for the array to take off and maintain flight.

Distributed Flight Array

“The Distributed Flight Array is a flying platform consisting of multiple autonomous single propeller vehicles that are able to drive, dock with their peers and fly in a coordinated fashion,” explains the IDSC. “Once in flight the array hovers for a few minutes, then falls back to the ground, only to repeat the cycle again.”

Watch a video of the DFA system in action here:

“If the array’s levelled flight is disturbed, each vehicle individually determines the amount of thrust required to correct for the disturbance based on its position in the array and the array’s motion,” IDSC said.

The project has been developed for two reasons, Maximilian Kriegleder from the IDSC told Dezeen: as a research platform for distributed control and estimation, and as an artistic installation that could illustrate such control of robots to members of the public.

“The platform currently flies with either joystick input from an user or input from an external sensor system such as GPS. We are trying to close this gap and make the system completely self-contained and autonomous so that no external input is needed,” Kriegleder told Dezeen.

Distributed Flight Array

Although the project was not designed for a specific purpose, Kriegleder suggests that the technology could be used for transportation systems. “The developed algorithms apply to any real systems that needs to be scalable and distributed,” Kriegleder told Dezeen. “One specific example could be a scalable mass transportation system, where one only adds so many modules that a certain payload could be lifted.”

The DFA project was launched in 2008 as a postgraduate class at ETH Zürich university and is being continued by Dr. Raymond Oung as his PhD project.

Here’s a film showing the concept behind the flying system:

Photographs are by Dr. Raymond Oung.

Other flying machines we’re featured on Dezeen include a tiny robotic insect the size of a small coin that hovers in the air like a fly and a human-powered helicopter that won a 33-year-old aviation prize, after hovering for 64 seconds and reaching an altitude of 3.3 metres.

Read more stories about 3D printing »
See more robots features »

The post Researchers develop 3D-printed
drones capable of self-assembly
appeared first on Dezeen.

NASA certifies first 3D printer for use in space

News: a 3D printer approved by NASA will be flown to the International Space Station next year so astronauts can print components, tools and equipment on-demand in space.

Made in Space and NASA put 3D printer in space
Made in Space CTO Jason Dunn and lead engineer Mike Snyder with 3D printer

Manufactured by Made in Space in collaboration with NASA’s Marshall Space Flight Center, the machine is the first 3D printer certified safe to withstand conditions of space travel and operate in microgravity conditions.

Experiments were undertaken during four microgravity flights lasting two hours each. The finished printer will be flown to the International Space Station (ISS) in 2014, aboard the SpaceX Falcon 9 rocket.

“The printer is built specifically to handle the environmental challenges of space and uses extrusion additive manufacturing, which builds objects layer by layer out of polymers and other materials,” said Made in Space.

Made in Space and NASA put 3D printer in space

The device is not much larger than a shoebox and is totally enclosed. The exterior is made from metal and a glass front provides a view of the inside.

The printer is estimated to be capable of building 30% of the spare parts on the space station as well as a range of speciality objects, tools and equipment upgrades. Hundreds of useful items will be able to be printed on demand, from clips, buckles and containers to replacements for broken or damaged accessories.

“The 3D printer we’re developing for the ISS is all about enabling astronauts today to be less dependent on Earth,” said Noah Paul-Gin, microgravity experiment lead.

Technology website Gigaom reported last week that this technology will end the ‘game over’ scenarios that the space industry spends significant resources trying to predict. “The problem with space missions today is you only get one shot,” Made in Space CEO and co-founder Aaron Kemmer told Gigaom. “If you send up a satellite or a spacecraft or a tool or pretty much anything and something goes wrong, you’re then out of luck.”

“There surely has been a lot of near misses in the past with spaceflight,” CTO and co-founder of Made in Space, Jason Dunn said. “When we start going out to Mars and back to the moon and going to asteroids, it’s going to be even more important that they [astronauts] have printers with them.”

Made in Space and NASA put 3D printer in space
Made in Space CTO Jason Dunn with a 3D printing test experiment

Earlier this year Foster + Partners began exploring the possibilities of 3D printing buildings on the moon using lunar soil and a team of “space architects” unveiled designs for a 3D printed moon base.

See more features about space »
See more stories about 3D printing »

Photographs are by Made in Space.

The post NASA certifies first 3D printer
for use in space
appeared first on Dezeen.

German police test 3D-printed gun

German police to test 3D printed gun

News: police in Germany plan to 3D print a gun to test whether the weapon can pass through security checks undetected.

According to a report on GigaOM, police officers have bought a 3D printer and will also explore whether printed weapons could be used by the police themselves.

The news emerged in response to a question posed in parliament by Die Linke (The Left Party), the technology website reported.

“The government said the police wanted to see whether ne’er-do-wells could actually make plastic guns that could be smuggled onto planes, and also whether the police might find a use for such technology themselves,” GigaOM said.

German police to test 3D printed gun
Cody Wilson’s 3D printed Liberator gun – CAD designs for the gun were downloaded over 100,000 times whilst available online.

The news follows reports that Australian police downloaded and 3D printed their own handgun earlier this year, using materials worth $35. Officers in the Australian state of New South Wales found that the gun fired a bullet 17 centimetres into a standard firing block, but it exploded when it was discharged.

New South Wales police commissioner Andrew Scipione made the announcement at a press conference on 24 May and warned the public about the threat posed by 3D printed weaponry.

“Make no mistake, not only are these things undetectable, untraceable, cheap and easy to make, but they will kill,” said Scipione at the time. Here’s the full speech:

3D printed guns have been making headlines since May 2013, when Cody Wilson, founder of Texas-based Defence Distributed made the CAD designs of a 3D printable handgun available online. The blueprints for the gun, called Liberator, were downloaded over 100,000 times in the two days after they were uploaded to the organisation’s website.

Two days after the first 3D printed plastic gun was successfully fired in Texas, the US Department of Defense Trade Controls removed the files from online public access.

In October last year, open-source design expert Ronen Kadushin warned Dezeen that affordable 3D printers could one day “print ammunition for an army”. He added: “This is a very, very dangerous situation.”

Dezeen has reported on the rise of 3D-printed weaponry in our print-on-demand publication Print Shift, which also looks at how the technology is being adapted to architecture, design, food, fashion and other fields.

See all our stories about 3D printing »

The post German police test
3D-printed gun
appeared first on Dezeen.

SCI-Arc student develops freeform 3D printing with “undo” function

News: a masters student at the Southern California Institute of Architecture in Los Angeles has developed a method of using a robotic arm to 3D print objects in a tank of gel, allowing freeform printing without the need for support structures and potentially adding an “undo” function to remove errors (+ movie).

Suspended Depositions by Brian Harms

The gel supports the liquid resin deposited by the robot while it hardens, overcoming a shortcoming of other 3D printing technologies, where structures to prevent the objects from collapsing need to be printed along with the objects themselves.

Suspended Depositions by Brian Harms
Harms developed a special print tool for the project

The process also allows for vector-based printing, meaning the print head can move in three dimensions rather than having to build up objects from extremely thin two-dimensional layers.

Suspended Depositions by Brian Harms
Deconstruction of the print tool

Brian Harms developed the Suspended Depositions process as part of the ESTm (Emerging Systems and Technologies) course at SCI-Arc. “By injecting and suspending light-curing resin in a gelatinous medium, one is afforded the ability to shape freeform objects without the need for molds or other subtractive manufacturing processes that would otherwise be necessary,” Harms explains.

Suspended Depositions by Brian Harms
Robotic arm with Harms’ print tool mounted

The resin used to print hardens when exposed to light and is injected through a special needle-like print head developed by Harms and his team, which is mounted on a robotic arm. Once the object is removed from the gel, the gel can be reused.

The technique potentially allows for parts of the printed object to be undone, by sucking or scooping the still uncured resin from the gel without affecting the rest of the structure.

Suspended Depositions by Brian Harms
The robotic arm injects resin into a gel-filled container using the special print tool

Harms’ project follows other recent breakthroughs in “freeform” – or unsupported – 3D printing. In May, Petr Novikov and Saša Jokić from Barcelona’s Institute for Advanced Architecture of Catalonia unveiled a robot arm that can print freeform objects using thermosetting plastic. In February, a 3D-printing pen that can doodle freeform objects raised almost $500,000 in its first day of fundraising on Kickstarter.

Suspended Depositions by Brian Harms
Test prints

See all our stories about 3D printing and check out Print Shift, our print-on-demand magazine about the subject.

Here’s some text from Harms:


Suspended Depositions

This project aims to blur the line between processes of design and fabrication in the context of rapid prototyping by increasing the fluidity of the fabrication process through coordinated material and robotic processes. The project exploits feedback loops that allow the process to be used as a live generative form-finding tool as well as a method for reification of designed objects.

By injecting and suspending light-curing resin in a gelatinous medium, one is afforded the ability to shape freeform objects without the need for molds or other subtractive manufacturing processes that would otherwise be necessary. The gel acts as an omnidirectional support material which is reusable, so there is no wasted material.

One major distinction between this project and other rapid prototyping processes is the ability to utilize 3D vector-based toolpaths. Virtually all other processes use paths generated via contouring a digital model, and rely on the hardening of each successive layer before being able to move on to the next.

The suspension of resin in space without added support material allows for the ability to navigate and fabricate directly on and around other existing objects within the Gel, as well as the ability to observe the process from any angle. The suspension of time in this process allows for tool changes, manual injections, on-the-fly robotic injections, multi-material injections, live modification of the digital or physical model, and the ability to physically “undo” (resin removal via suction or scooping).

Special thanks to Peter Testa, Brandon Kruysman, Jonathan Proto, Devyn Weiser, and Kyle and Liz Von Hassln.

SCI-Arc Fall 2012
Testa Vertical ESTm Studio
Instructor: Peter Testa / Brandon Kruysman / Jonathan Proto
AT: Peter Vikar
Project Lead: Brian Harms (nstrmnt.com)
Project Team: Haejun Jung / Vince Huang / Yuying Chen

The post SCI-Arc student develops freeform
3D printing with “undo” function
appeared first on Dezeen.

The Sugar Lab by Kyle and Liz von Hasseln

Los Angeles architects Kyle and Liz von Hasseln have set up a business that produces 3D-printed sugar sculptures for wedding cakes, table centrepieces and pie toppings.

The Sugar Lab by Kyle and Liz von Hasseln

The duo founded 3D printing company The Sugar Lab while studying at the Southern California Institute of Architecture (SCI-Arc), where they graduated last autumn.

The Sugar Lab by Kyle and Liz von Hasseln

Their sugar sculptures are made using a process similar to standard 3D printing: a mixture of alcohol and water is applied selectively in layers to wet and then harden the sugar.

The Sugar Lab by Kyle and Liz von Hasseln

“If you’ve ever made frosting and left the mixing bowl in the sink overnight, you know that moistened sugar gets quite hard,” said the designers. “That’s the underlying concept of 3D printing with sugar.”

The Sugar Lab by Kyle and Liz von Hasseln

The resulting pieces taste like normal sugar, but could be flavoured. The pair are working on a range of custom projects including cake toppers, centrepieces, pie-crust lattices and a four-tiered wedding cake with a 3D-printed sugar stand.

The Sugar Lab by Kyle and Liz von Hasseln

“That’s an exciting part of 3D printing sugar for us – transforming sugar into a structural, sculptural medium that can start to define the form of the food instead of the other way around, and even to support it structurally,” the designers added.

The Sugar Lab by Kyle and Liz von Hasseln

“We see 3D-printed sugar as the best place to start, in terms of 3D printing food,” they continued. “There’s an existing cultural ritual of desert and celebration that embraces experimentation and embellishment. It’s primed to embrace technology like 3D printing as a design tool, and we’re just tapping into that.”

The Sugar Lab by Kyle and Liz von Hasseln

Other sugar design projects on Dezeen include a patterned dance floor of sieved icing sugar, a machine for automatically decorating cakes and jewellery grown on threads suspended in sugar solution.

The Sugar Lab by Kyle and Liz von Hasseln

Other unusual food we’ve featured recently includes bio-engineered dishes that wriggle around on the plate, yoghurts, ice creams and cheeses with edible packaging and fruit labelled with laser tattoos instead of stickers.

The Sugar Lab by Kyle and Liz von Hasseln

We’ve also featured 3D-printed models of cereal, pasta and hamburgers, and you can read more about when we can expect to tuck into 3D-printed steaks in an extract from Print Shift, our one-off print-on-demand magazine all about additive manufacturing.

The Sugar Lab by Kyle and Liz von Hasseln

See more stories about food design »
See more stories about 3D printing »

Here’s some more information from The Sugar Lab:


What we do

The Sugar Lab is a micro-design firm for custom 3D printed sugar. With our background in architecture and our penchant for complex geometry, we’re bringing 3D printing technology to the genre of mega-cool cakes. 3D printing represents a paradigm shift for confections, transforming sugar into an dimensional, structural medium. It makes it possible to design, digitally model
and print an utterly original sugar sculpture on top of a cake.

All of our projects are custom. The design process begins from scratch, when we hear from you. Tell us your idea/theme/vibe. Give us a swatch of lace from your gown/a polaroid of the wrought iron gate at your venue/a postcard of your hometown skyline. Or just come to The Sugar Lab and brainstorm with us. It doesn’t even have to be a cake; centerpieces, chandeliers, cupcake toppers, sugar cubes, pie-crust-lattice, grapefruit sweeteners, all possible and possibly awesome.

How we got started We’re Kyle and Liz von Hasseln, a husband and wife architectural design team in Los Angeles. The Sugar Lab started about two years ago, when we were graduate students in architecture. We were living in a tiny apartment in Echo Park with a correspondingly tiny outdoor kitchen. We didn’t have an oven, and when we realized that meant we couldn’t bake our friend Chelsea a cake for her birthday, we decided to try to 3D print one, instead.

After a period of trial and error (during which her actual birthday came and went!) we managed to print a simple cupcake topper that spelled out ‘Chelsea’ in cursive sugar. Chelsea loved it! We thought other people might like 3D printed sugar, too, so when we graduated last fall, we spent the time to really optimize our process, and we started The Sugar Lab–officially–in our new studio here in Silver Lake.

Our process

After some brainstorming and messy hand sketching, we work to translate our ideas into 3D digital models. Our backgrounds in architecture serve us well during the modeling process, which has a lot to do with structural and material considerations as well as making design moves. We’re always aiming for a sculptural, dimensional form that maximizes what 3D printing brings to sugar.

As for the actual printing process, if you’ve ever made frosting and left the mixing bowl in the sink overnight, you know that moistened sugar gets quite hard. That’s the underlying concept of 3D printing with sugar. We use a mixture of water and alcohol, applied very precisely in a layer-wise manner, to selectively wet and harden the sugar substrate. The process is fundamentally similar to other 3D printing applications, we’ve just optimized the process for resolution and strength with sugar, rather than with a standard 3D printing material.

The Sugar Lab by Kyle and Liz von Hasseln

What’s so cool about 3d=printed sugar?

3D printing transforms sugar into a structural, sculptural element that can interact with food on different terms. 3D printed sugar can be used to sweeten or to ornament, but it can also start to define the form of the food instead of the other way around, or even to support it structurally. For example, we’re very excited to be working right now with some seriously talented cake artists at a well-known bakery in Hollywood to design a four-tiered wedding cake with a 3D printed sugar cake-stand, and 3D printed sugar-tiers supporting traditional cake tiers. What’s exciting for us is, in terms of the possibilities of 3D printed sugar, is how differently everyone thinks about how to use it. People are constantly suggesting things we’ve never thought of, and it’s very fun to try to implement those ideas.

The post The Sugar Lab by
Kyle and Liz von Hasseln
appeared first on Dezeen.

Cortex 3D-printed cast by Jake Evill

3D-printed casts for fractured bones could replace the usual bulky, itchy and smelly plaster or fibreglass ones in this conceptual project by Victoria University of Wellington graduate Jake Evill.

The prototype Cortex cast is lightweight, ventilated, washable and thin enough to fit under a shirt sleeve.

Cortex 3D-printed cast for fractured bones by Jake Evill

A patient would have the bones x-rayed and the outside of the limb 3D-scanned. Computer software would then determine the optimum bespoke shape, with denser support focussed around the fracture itself.

The polyamide pieces would be printed on-site and clip into place with fastenings that can’t be undone until the healing process is complete, when they would be taken off with tools at the hospital as normal. Unlike current casts, the materials could then be recycled.

Cortex 3D-printed cast for fractured bones by Jake Evill

“At the moment, 3D printing of the cast takes around three hours whereas a plaster cast is three to nine minutes, but requires 24-72 hours to be fully set,” says the designer. “With the improvement of 3D printing, we could see a big reduction in the time it takes to print in the future.”

He worked with the orthopaedic department of his university on the project and is now looking for backing to develop the idea further.

Cortex 3D-printed cast for fractured bones by Jake Evill

Jake Evill has just graduated from the Architecture and Design faculty at Victoria University of Wellington, with a Major in Media Design and a Minor in Industrial Design.

Read more about how 3D printing is transforming healthcare in an extract from our one-off publication Print Shift, including bespoke prothetic limbs and printed organs for transplants.

Here’s some more information from Evill:


After many centuries of splints and cumbersome plaster casts that have been the itchy and smelly bane of millions of children, adults and the aged alike, the world over, we at last bring fracture support into the twenty-first century.

Cortex 3D-printed cast for fractured bones by Jake Evill
Click for larger image

The Cortex exoskeletal cast provides a highly technical and trauma-zone-localised support system that is fully ventilated, super light, shower friendly, hygienic, recyclable and stylish.

The Cortex cast utilises the x-ray and 3D scan of a patient with a fracture and generates a 3D model in relation to the point of fracture.

Cortex 3D-printed cast for fractured bones by Jake Evill
Click for larger image

The post Cortex 3D-printed cast
by Jake Evill
appeared first on Dezeen.