Dutch architects to use 3D printer to build a house

Landscape House by Universe Architecture

News: Dutch architecture studio Universe Architecture is planning to construct a house with a 3D printer for the first time.

Landscape House by Universe Architecture

The Landscape House will be printed in sections using the giant D-Shape printer, which can produce sections of up to 6 x 9 metres using a mixture of sand and a binding agent.

Landscape House by Universe Architecture

Architect Janjaap Ruijssenaars of Universe Architecture will collaborate with Italian inventor Enrico Dini, who developed the D-Shape printer, to build the house, which has a looping form based on a Möbius strip.

Landscape House by Universe Architecture

3D printing website 3ders.org quoted Ruijssenaars as saying: “It will be the first 3D printed building in the world. I hope it can be opened to the public when it’s finished.”

The team are working with mathematician and artist Rinus Roelofs to develop the house, which they estimate will take around 18 months to complete.

The D-Shape printer will create hollow volumes that will be filled with fibre-reinforced concrete to give it strength. The volumes will then be joined together to create the house.

In 2009 architect Andrea Morgante used the D-Shape printer to create a 3m high pavilion, which was the largest object ever created on a 3D printer at the time.

In October last year, architects Softkill Design unveiled a proposal to print a house based on bone structures.

See all our stories about 3D printing.

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Nokia releases files for 3D printing mobile phone cases

Nokia releases 3D print files

News: mobile phone maker Nokia has released open-source files that will let Lumia 820 smartphone users 3D print their own customised case.

Nokia has published mechanical drawings for the phone’s back panel and shell that will allow users with access to a 3D printer to customise and print their own case.

John Kneeland, community and developing marketing manager at Nokia, explained the move in a blog post: “We are going to release 3D templates, case specs, recommended materials and best practices – everything someone versed in 3D printing needs to print their own custom Lumia 820 case,” he wrote. “In doing this, Nokia has become the first major phone company to begin embracing the 3D printing community and its incredible potential.”

Nokia releases 3D print files

“In the future, I envision wildly more modular and customisable phones,” he continued. “Perhaps in addition to our own beautifully designed phones, we could sell some kind of phone template and entrepreneurs the world over could build a local business on building phones precisely tailored to the needs of his or her local community. You want a waterproof, glow-in-the-dark phone with a bottle-opener and a solar charger? Someone can build it for you — or you can print it yourself!

”

Nokia’s move adds to a growing database of 3D templates available to ordinary users from websites like Thingiverse, run by 3D printer manufacturer MakerBot, which provides digital designs for a variety of everyday objects such as toys and jewellery.

Dezeen has been following the rise of 3D printing with reports on 3D-printed electronic devices that use a new type of plastic to conduct electricity and the introduction of 3D printing on the frontline in Afghanistan.

We also met with MakerBot CEO Bre Prettis, who told us that 3D printing would bring the factory back into the home – see all news about 3D printing.

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Desktop recycling plant makes plastic for 3D printing

Filabot by Tyler McNaney

News: American college student Tyler McNaney has invented a desktop machine that makes the raw materials for 3D printing by grinding up waste plastic from bottles, wrappers and even Lego bricks.

Top image: Filabot, photograph by Whitney Trudo 

Mechanical engineering student McNaney came up with the Filabot as a cheap alternative to the spools of filament used by 3D printers. A kilogram of filament from Makerbot, for example, costs around $50.

Any type of recyclable plastic can be turned into filament, from food wrappers and drinks bottles to water pipes and Lego bricks. The machine grinds up the plastic, melts it down and then extrudes it as a material that can be fed into a 3D printer.

As well as waste plastic, the machine also allows users to recycle their unsuccessful or unwanted 3D-printed objects. “It is a one stop shop for all the filament you could ever need,” he explains.

Filabot by Tyler McNaney

Above: prototype of the Filabot

Initially launched on crowdfunding website Kickstarter last October, the machine soon overtook its initial target of $10,000, with backers pledging over $30,000 in total.

McNaney now plans to launch a small range of the machines led by the Filabot Reclaimer, a fully enclosed machine that comes fitted with a plastic grinder. Also available will be the basic Filabot Wee, which comes without a grinder and requires self-assembly, and the Filabot Core, which comes fully assembled. A stand-alone grinder will be available separately.

The first batch of Filabots will be sent out to Kickstarter backers before the machine goes into general production, according to McNaney.

Filabot by Tyler McNaney

Above: prototype image of the Filabot

We’ve been reporting on the rise of 3D printing, including printers that make tiny models of faces and the development of 3D-printed guns.

Last year Dezeen also spoke to Bre Pettis, head of 3D printer manufacturer Makerbot Industries, who told us that 3D printing would reverse the industrial revolution by placing factories back in people’s homes.

See all our stories about 3D printing ».

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Inition develops "augmented 3D printing" for architects

News: 3D technology company Inition has developed an augmented-reality iPad app that allows architects to look inside static architectural models, visualise how their building will look at night and track how wind flows around their design proposals (+ movie).

Inition develops "augmented 3D printing" for architects

The London-based company used a 3D-printed scale model of The Eli & Edythe Broad Art Museum in Michigan designed by Zaha Hadid Architects to showcase the technology, which can also be used to reveal a building’s structure and services.

Inition develops "augmented 3D printing" for architects

Inition director Andy Millns described the technology as “augmented 3D-printing”.

Inition develops augmented 3D printing for architects

“3D-printed models have benefits and augmented reality has other benefits, so we thought we’d bring the two together to get the best of both,” Millns told Dezeen. “We approached one of our existing clients, Zaha Hadid, and came up with the idea of augmenting one of their buildings.”

Inition develops "augmented 3D printing" for architects

By pointing an iPad at the 3D model, architects can call up a variety of information overlays that combine with the physical model.

Inition develops "augmented 3D printing" for architects

The physical model sits on a patterned mat that acts as a marker, allowing the iPad to keep track of the model as the user moves around.

Inition develops "augmented 3D printing" for architects

Millns said the technology could be particularly useful to architects when reviewing their designs or presenting to clients: “It’s much easier than showing traditional architectural plans,” he said.

Inition develops "augmented 3D printing" for architects

The iPad screen can display the building in its environment with trees, passing cars and moving pedestrians and the user can switch between day and night views. Audio replicates the sound of traffic and birds during the day, with chirping crickets taking over at night.

Inition develops "augmented 3D printing" for architects

Other views can show the building’s location on a Google map or reveal windflow data, internal floorplans, wireframe views and information about the programme.

Inition develops "augmented 3D printing" for architects

“Augmented reality in the broadest sense has already had a great impact in the built environment with regards to generating easy to understand overlays of digital information and graphics,” said Shaun Farrell, head of building information modelling at Zaha Hadid Architects. “This transfers well to the smaller scale of 3D printing, allowing for direct visual context as an overlay on to a real-world replica of the project and intuitive, useable and accessible navigation.”

Inition develops "augmented 3D printing" for architects

Millns said the collaboration with Hadid was intended as a proof of concept to find out what kinds of augmented-reality data would be useful to architects.

Inition develops "augmented 3D printing" for architects

The technology could be used to simulate events such as fire evacuations, displaying the way people would leave a building or move through a park or urban district, he added.

See all our stories about 3D printing »

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Earthquake Art

The Quakescape 3D Fabricator was created in response to the Christchurch earthquakes by Kiwi designer James Boock. The device takes earthquake data and transfers it into art by using a scaled down landscape of Christchurch as a “blank canvas” and extrudes paint onto the exact location of the earthquake tremors – transforming the data into functional art. Check the vid after the jump to see it in action!

The device works by taking earthquake data from the site Geo-net (www.geonet.com) and transfers it into the medium of art by using paint and Arduino technology. The surface that the paint is applied to is a CNC-routed landscape of Christchurch, New Zealand. This acts as the blank canvas and allows the paint to move around the landscape creating an amazingly vibrant visual. Each color represent the various magnitudes of the tremors and is run on two horizontal axis by stepper motors powered by G-code generated through Arduino. This allows the nozzle head to be moved to the precise location of the earthquake. Once the location is determined the pigment is then pumped from the containers through the tubes and extruded out the nozzle. This is the moment where precise magnitudinal data is converted into an art-form.

Designer: James Boock with Josh Newsome-White, Brooke Bowers, Hannah Warren, George Redmond, Richie Stewart and Philippa Shipley

Quakescape 3D Fabricator from Oliver Ellmers on Vimeo.


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3D printing of electronic products could “revolutionise the world around us”

3D-printed gaming controller

News: engineers at a UK university have printed working electronic devices for the first time using a standard 3D printer fitted with a new type of plastic that conducts electricity.

The team used the material, called “Carbomorph”, to print a simple computer game controller (top), a glove containing flexible sensors and a mug that knows how full it is.

Simon Leigh holding a gaming controller printed using Carbomorph

“This technology could revolutionalise the way we produce the world around us,” said Dr Simon Leigh (above), who led the research team at the School of Engineering at the University of Warwick.

Carbomorph is a carbon-rich composite material that can be used in existing 3D printers to print electronic circuits.

Using Carbomorph alongside a regular plastic in multi-headed printers could one day allow the printing of the physical forms plus the electronic innards of objects such as mobile phones and remote controls in one go. Until now, the exterior form and interior workings of electronic devices have had to be manufactured separately.

“It’s always great seeing the complex and intricate models of devices such as mobile phones or television remote controls that can be produced with 3D printing,” Leigh said. “But that’s it, they are invariably models that don’t really function.”

He added: “We set about trying to find a way in which we could actually print out a functioning electronic device from a 3D printer.”

“It’s a very high-carbon plastic,” said technology journalist Adrian Mars. “That means that with a dual-head printer you can not only print a case for electronics but you can print the buttons, the circuit boards, the tracks, the contacts. And you don’t have to upgrade your printer. If you’ve got a two-headed printer you just buy Carbomorph when it goes on sale.”

Leigh’s research team now plans to work on printing more complex items such as cables that connect devices.

“In the long term, this technology could revolutionalise the way we produce the world around us, making products such as personal electronics a lot more individualised and unique and in the process reducing electronic waste,” said Leigh “Designers could also use it to understand better how people tactilely interact with products by monitoring sensors embedded into objects.”

Leigh added: “However, in the short term I can see this technology having a major impact in the educational sector for example, allowing the next generation of young engineers to get hands-on experience of using advanced manufacturing technology to design fairly high-tech devices and products right there in the classroom.”

The full research article, A Simple, Low-Cost Conductive Composite Material for 3D Printing of Electronic Sensors, can be viewed here.

See all our stories about 3D printing.

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“Legal issues” threaten rise of 3D printing

Legal threats to 3D printing

News: the 3D printing revolution could be hampered by copyright claims and legal challenges as the emerging technology matures, an expert has warned.

“We’re getting into real legal issues,” said technology journalist Adrian Mars. “We’ve got all sorts of legal challenges this is going to throw up. We have seen some sad signs of maturing in this market.” Top image: figurine produced by 3D photo booth

Speaking about 3D printing at It’s Nice That’s In Progress conference on Friday, Mars identified copyright violations and insurance claims as two potential areas that need to be considered urgently.

“What if you 3D print a car and somebody and it causes an accident due to a design fault or a computer design fault?” said Mars. “Thousands of people may have contributed bits of that car. “Who regulates it? How do the insurance companies deal with it? Are you responsible because you put it together and printed it? It needs to be debated and thought about. It’s going to be the same for bikes and aircraft.”

Mars, who writes and consults on 3D printing, added: “Just like with digital sampling [in music], how much of somebody else’s object can you steal? If it’s just a bit of surface texture, is that alright?”

3D printing could follow the music industry by using legal action and digital rights management (DRM) software to prevent online filesharing, Mars warned.

In October this year, the first US patent was granted for a technology to prevent 3D printers producing unauthorised copies of protected files. The patent, granted to Intellectual Ventures of Bellevue, Washington, is for a type of DRM software that checks whether the operator is authorized to print a file.

“You could have a printer that refuses to print, just like a music player refuses to play, if the digital rights don’t say that you’ve paid for it,” Mars said.

Protecting original designs from unauthorised copying will increasingly become an issue, Mars predicted. “Will we see 3D printing watermarks? Just like we have watermarks on digital photos will we find ways of hiding patent information inside the model, or subtly in dimples on the outside?”

Last year the first legal “take-down” request was issued against a 3D file uploaded to Thingiverse, a filesharing site set up by 3D printer brand Makerbot.

Ulrich Schwanitz, a designer based in the Netherlands, created a file to print a 3D version of a Penrose Triangle, a graphic optical illusion. Another 3D modeller, Artur Tchoukanov, worked out how the object had been created and uploaded his file to Thingiverse. Schwanitz then issued a take-down request under the Digital Millennium Copyright Act (DCMA), claiming his intellectual property had been violated.

Schwanitz later rescinded his take-down request but industry observers predicted that the incident marked the start of a legal minefield for the 3D printing industry. “3D printing’s first copyright complaint goes away, but things are just getting started,” wrote Cory Doctorow in Boing Boing at the time.

“We have seen some sad signs of maturing in this market,” Mars concluded. See more stories about 3D printing.

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Omote 3D Shashinkan by Party

Customers visiting a pop-up 3D photo booth in Tokyo from tomorrow can take home miniature colour models of themselves (+ slideshow).

Omote 3D photo booth

The Omote 3D Shashinkan project, by Japanese creative agency Party, will allow customers to buy models of themselves in three sizes: small (10cm high), medium (15cm) and large (20com).

Omote 3D photo booth

Prices start at ¥ 21,000 (around £160) for the smallest size, with discounts available for family groups.

Omote 3D photo booth

Customers first have to stand perfectly still for around 15 minutes while staff scan them with a handheld scanner. The figurines are then printed on a colour 3D printer.

Omote 3D photo booth

Shashinkan is the Japanese term for photo booth.

Omote 3D photo booth

Omote 3D Shashinkan opens tomorrow at Gyre, a shopping centre in Omotesando designed by MVRDV, and runs until 14 January. Sessions need to be booked online in advance.

Omote 3D photo booth

Earlier this week US 3D printing company Makerbot opened a 3D photo booth at its New York store, although it only produces models of customers’ heads. See all our stories about 3D printing.

Omote 3D photo booth

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US military invests in 3D printing on the frontline

US army, image from Shutterstock

News: the US military is developing its own 3D printers for the frontline which will enable soldiers to quickly and cheaply produce spare parts for their weapons and equipment.

By bringing the new technology to the battlefield, troops will be able to produce spare parts for sensitive equipment, such as GPS receivers and air drones, without having to wait weeks for new deliveries.

“Parts for these systems break frequently, and many of them are produced overseas, so there’s a long lead time for replacement parts,” said operations research analyst D. Shannon Berry in a statement.

“Instead of needing a massive manufacturing logistics chain, a device that generates replacement parts is now small and light enough to be easily carried in a backpack or on a truck,” he added.

The Future Warfare centre at Space and Missile Defense Command in Alabama has been developing its own 3D printers as an alternative to the more expensive printers available commercially. Early versions of its printer have cost just under $700 each, compared to at least $2,000 for commercial models.

The 3D printers are now being rolled out to the frontline in shipping containers that act as mobile production labs. The first of the $2.8m labs, which contains 3D printers and CNC machines to make parts from aluminium, plastic and steel, was sent to Afghanistan in July this year. While there are no plans to print weapons from scratch, the labs could produce spare parts to repair them, according to Pete Newell, head of the US army’s Rapid Equipping Force.

The military developments mirror similar advances claimed by amateur gun enthusiasts in recent months, with a group of libertarian activists in the US releasing blueprints for 3D printed weapons, while another hobbyist announced the successful firing of a semiautomatic AR-15 rifle using 3D-printed parts.

Following that news, Ronen Kadushin, a pioneer of the open design movement, told Dezeen that advances in 3D printing could allow people to “print ammunition for an army”. “Nobody will kill anybody with a 3D printed gun soon, I hope. But in the future, you don’t know,” he warned.

The technology has also been taking off in civilian manufacturing, with President Obama investing $30m of government money in a national 3D printing centre in Youngstown, Ohio this August. The National Additive Manufacturing Innovation Institute is part of a military-led public-private partnership to research the possibilities of mass-producing machine parts.

We’ve been covering the latest developments in 3D printing as the technology proliferates through the design world. In a recent interview with Dezeen, Janne Kyttanen, co-founder of design studio Freedom of Creation and creative director of 3D printer company 3D Systems, predicted that consumers would soon be able to save money by printing products at home rather than shopping for them, while MakerBot Industries CEO and co-founder Bre Pettis told Dezeen that cheap 3D printers would place manufacturing back in the home, as it was before the industrial revolution.

See all our stories about 3D printing »

Photograph is from Shutterstock.

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Multithread by Kram/Weisshaar

Istanbul Design Biennial 2012: design duo Kram/Weisshaar used custom software to adapt and strengthen the branch-like metal joints of this collection of 3D printed furniture, currently on show at the Istanbul Design Biennial (+ movie).

Multithread by Kram/Weisshaar

The Multithread collection was devised using a software application created by Kram/Weisshaar, which can analyse the forces acting on supports for a slab – in this case a table top or shelf – and automatically alter the shape of the joints to enhance their load-bearing strength.

Multithread by Kram/Weisshaar

The movie above explains that while standard joints work well for symmetrical loads, an asymmetric load places irregular stresses on the joint.

Multithread by Kram/Weisshaar

The Multithread process adapts the joint for asymmetric foces, adding support where required by twisting the joint or increasing its mass.

Multithread by Kram/Weisshaar

Once finalised, the design is exported as a set of digital blueprints to be 3D printed in a selective laser sintering process, which applies powdered metal in layers to build up a shape.

Multithread by Kram/Weisshaar

Tubes are CNC-cut to length to connect the finished joints before the base is painted to illustrate the forces at work, with yellow denoting areas under most stress.

Multithread by Kram/Weisshaar

Originally created as an installation for Nilafur Gallery in Milan, Multithread is now part of the Adhocracy exhibition at the Istanbul Design Biennial, which continues until 12th December. Exhibition curator Joseph Grima told Dezeen in an interview that new technologies are causing a “cultural revolution” that could transform how objects are made and how they look – read our full interview with Grima.

Multithread by Kram/Weisshaar

Swedish designer Reed Kram and German designer Clemens Weisshaar founded their design studio in 2002. Other projects by Kram/Weisshaar we’ve featured on Dezeen include a family of interlocking cast concrete objects and an installation of message-writing robotic arms in Trafalgar Square in London.

See all our stories about Kram/Weisshaar »
See all our stories about 3D printing »
See all our stories about furniture »

Photographs are by Tom Vack.

Here’s some more information from the designers:


Multithread by Clemens Weisshaar and Reed Kram for Nilufar Gallery Salone Internazionale del Mobile Milano 2012

In this installation for Nilufar Gallery, Weisshaar and Kram introduce a new paradigm of Force-Driven Structures. The design of each piece of Multithread furniture begins with a set of horizontal surfaces positioned in space: table top, shelf, desk, etc. A web of thin connecting bars is defined to support these surfaces.Then a custom software created by the designers analyzes, modifies and paints the structure based on the forces passing through it. The final form and colour of each joint is a direct representation of the energy it supports.

The software then outputs a complete set of digital blueprints for the tubes and connecting joints which are subsequently 3D printed by the latest metal printing technology: Selective Laser Melting (SLM). These are then handed to a team of master 21st craftsmen who join the parts together and apply colours to the frame according to the computer generated finite elements calculations. Each joint is custom painted to illustrate the forces acting within it.

Nilufar Gallery hosted this special exhibition together with an installation of important antique Chinese carpets from Nina Yashar’s collection in the Sala Pericoli of the Gio Ponti-designed Palazzo Garzanti on Via della Spiga, Milan from April 16th to 22nd, 2012.

Multithread will be part of the Adhocracy show curated by Joseph Grima at the Istanbul Biennal from October 13 to December 12, 2012 at the former Galata Greek Primary School.

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