Kitmen Keung’s Dual Cut Chair

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I’m digging the Dual Cut chair/ottoman combo designed by Kitmen Keung. Global citizen Keung, who’s lived in Hong Kong, Canada and Italy, designed the piece for Belgian manufacturer Sixinch.

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Splitting a raw rectangular foam block with only two L-shaped cut lines, Dual Cut is a transformable furniture piece that employs the simplest production processes true to the materials in use with minimal wastage. It features two ergonomically comfortable seat back angle options of 6° and 23°, and the multi-formation ability to form a one seater with a side table, a chaise lounge or a corner table. It also easily forms a neat, compact parcel for convenient storage and transportation.

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Ron-Arad-Designed Bicycle with Spring Steel Wheels Up for Auction

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In just a few weeks you’ll be able to bid on the Two Nuns bicycle designed by Ron Arad, which I can only describe as “Freaking amazing.” On December 1st it goes up for bidding at the WOW Bikes charity auction to benefit the Elton John AIDS Foundation.

As you can see, the bike’s wheels are made out of sprung steel. And yes, it works—have a look:

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Make a Concrete Bookend with Chen Chen

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One of our favorite designers from this year’s New York Design Week is Brooklyn-based Chen Chen. The recent Pratt grad shares with Sight Unseen a step-by-step guide on how to recreate his “Metamorphic Rock” bookends currently sold through Philips dePury. Check out the full profile on Chen Chen and detailed directions on Sight Unseen.

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Kouichi Okamoto’s Aluminum Wire Composition Chair

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From the You’ve-Gotta-Be-Kidding-Me department: Kouichi Okamoto built this entire chair out of aluminum wire and…nothing else. The whole thing is made from aluminum wire with no fasteners at all, it holds itself together like a chain-link fence. Even more impressive, this is the sum total of tools he used to build it:

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Pair o’ pliers and a jig. Crikey.

Called the Composition Chair, it took six months to build.

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Why Was the Snowstorm So Devastating? It Has to Do with the Design of Leaves

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Thanks to evolution, nature has balance designed into it, and it is us humans who typically muck that balance up with our deforesting and overfishing. It’s in our nature to build things and overtax them, whether it’s schools, slums or cell phone networks. So it was surprising to see, during this past weekend’s flash snowstorm in the American northeast, a sort of design failure on nature’s part.

Perhaps “failure” is not quite the right word, but the situation I’m referring to has to do with the design of leaves and their annual cycle of disappearance. Leaves are “designed” with a broad surface area, like a solar panel, to maximize photosynthesis and water collection. When the seasons become too cold for photosynthesis to be viable, the leaves die and drop off. Once it starts snowing, a leafless tree is much better able to hold snow on its bare branches without any ill effect.

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But in this weekend’s case of snowfall in the Northeast, the leaves were still on the trees, and when the unseasonal snow started falling, it started piling up on that broad surface area, turning a canopy of leaves into an enormous source of deadweight. Branches designed to hold a certain amount of weight were suddenly struggling under the load of many times that number, and the result was many incidents of catastrophic structural failure. Branches and trees collapsed, blocking roads and downing power cables in unexpectedly high numbers, leaving more than two million people without power and causing far more devastation than a leafless-tree winter storm might.

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The failure, of course, might be our fault; it’s possible that the early snow came as a result of something we’ve unwittingly done to the environment.

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Neckties Made of Wood

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It sounds like a bad idea—I think I’d either end up with splinters or fall down a staircase and impale myself—but I have to admit there’s an allure to a wooden necktie.

David and Chris are two guys from San Francisco who started up wooden tie company Wood Thumb. And they make them out of reclaimed lumber, so it’s conceivable you could have a necktie made out of a railroad tie. They come in two sizes, and either will run you 34 bucks. I just wish the bottoms weren’t so pointy.

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Men In Trees: A Look at the Annual Portuguese Cork Harvest

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This is the second piece in a series exploring cork from designer and educator Daniel Michalik. As a prelude to this series, Michalik produced a beautiful photo gallery documenting the cork harvest.

One morning in mid-July, I drove out to the cork forest of southeastern Portugal with Joana Mesquita and Raquel Castro of Corticeira Amorim (the world’s leading producer of cork stoppers) looking for cortiçadores: the men and women that spend three months a year stripping bark from cork oak trees. What I found was an industry unlike any other—one that is predicated on environmental and cultural stewardship as a means to economic success. A natural resource that grows more robust and healthy with regular and responsible development.

Portugal is the world’s single largest supplier of cork, producing over 53% of all exports of cork stoppers and related products. This small country boasts almost 1 million hectares of cork forest. Of these, many are wild, natural forests like the ones I have visited. It is estimated that Portugal’s cork forests absorb 14 million tons of CO2 from the atmosphere every year. A cork oak is harvested every 9 years, and the forests are on yearly, rotating harvest cycles. While one area is harvested, the others are left alone to grow.

cork-2_land.pngcork-2_land2.pngCork trees as seen from a balloon over the Alentejo region of Portugal, near the town of Beja, 2 hours SE of Lisbon.

Trees damaged by human hands will not produce profitable raw material, so a unique model of natural material sourcing has developed in which profitable extraction leads to numerous environmental improvements. Forest protection (and protection of related habitats) is the key to maximizing the profitability of the yearly cork harvest. It is estimated that dozens of species would be extinct were it not for the cork forest, including the Iberian Lynx and Imperial Eagle. The concentration of biodiversity within the European cork forest makes it one of the world’s best models of wildlife conservation.

cork-6_cross.pngTrunk showing inner bark that carried nutrients, with two consecutive harvest cycles, spanning 18 years. The inner bark is kept from damage during harvest, as healthier trees make for more profitable forests (and better environmental conditions overall).

The cork forest, or montado, is a hot, dry place in the summer. Daily temperatures easily run past 35 °C (95 °F) and the dust and flies are incessant. Still, between May and August the cortiçadores work from dawn to dusk at a brisk, almost manic pace. Speed is key because at any other time of year the bark grips fast to the trunk, making any harvest impossible.

We followed the farm manager into the forest, parked our suffering Peugeot in a dusty lot, and climbed into a tiny work van that bumped along impossibly twisted dirt paths, through unforgivingly thick brush, followed by a hike through the brambles to a ridge overlooking the montado. All around us were the cork trees in various stages of being denuded.

We found roughly 30 men working in teams of 2-3 to harvest a dozen or so trees in the area. Some balanced like tightrope walkers on narrow branches, effortlessly swinging their razor-sharp axes and flipping tubes of bark off the branches. Others worked around the main trunks, swinging as high above their heads as possible. They removed 5-meter long sections of cork in a single piece. The bark from an entire tree trunk would be removed in two sections; an entire tree could be stripped in 15 minutes.

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Real Steel: An Inside Look at Building Robots

Pic2_realsteel.jpgReporting by Terry Persun.

The latest DreamWorks picture out in theaters, Real Steel is about a father and his estranged 11-year-old son who enter the world of robotic boxing, once human boxing has become outlawed. But, professional boxers are still needed because the 2000-pound steel robots are human-trained. Hugh Jackman plays an ex-fighter who decides to become a promoter for the new sport, but is faced with having to scrounge up robot parts, which is not a good way to create the best end product.

After seeing the film on the larger-than-life IMAX screen, you might be interested in some of the work that went into making the cast of robot characters. Many of the robots and robot components were designed and fabricated by San Fernando-based Legacy Effects. With years of experience, the Legacy Effects partners work in live-action effects in films, commercials and television.

Pic7_realsteel.jpgAtom prepares to fight Zeus, the greatest robot boxer of all time. DreamWorks II Distribution Co., LLC. All Rights Reserved.

Pic6_realsteel.jpgZeus, the greatest robot boxer of all time, enters the ring at the WRB in DreamWorks Pictures’ action drama Real Steel. DreamWorks II Distribution Co., LLC. All Rights Reserved.

“We built all the robots for the film, which included six ‘Hero’ or close-up robots, one partially destroyed robot called Axelrod, and twenty background level robots,” explained John Rosengrant, a partner at Legacy as well as a member of their engineering team. “A few specific ones included Atom, who is 7-feet, 6-inches tall; Noisy Boy, who stands 8-feet, 6-inches; and Ambush who is 8-feet, 2-inches tall.” The company created 19 real-life animatronic robot fighters for the production so that the movie could use a mixture of real and computer generated action. This meant that some of the fighting sequences would involve motion-capture animation.

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A Mindbender for Craftsmen

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Take a look at the piece of wood above and ask yourself how that nail got there. It’s no photo trickery, the nail is actually where it looks to be. So how did they do it? Those of you who’ve worked extensively with wood, understand its properties inside and out and are familiar with operations you can perform on wood to temporarily alter it will probably figure it out. For the rest of us it will be a surprise.

(You may want to turn the sound down on your computer, the video has a pretty annoying soundtrack.)

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The Stick Bomb: Letting Wood Express its Kinetic Energy

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Having spent time in the shop, we all know the line that wood is still alive even after it’s dead. Sawn boards have an elasticity and flex that we attempt to master with screw guns and glue-ups (and occasionally, screw-ups). But here’s a rather novel use of wood’s properties for recreational purposes: The Stick Bomb.

A Stick Bomb is simply a grouping of sticks—in this case, tongue depressors or ice cream sticks—woven together in a pattern that creates tension, as seen in the photo above, so that one stick holds another in place. Once that tension is released, you can achieve some surprising things, as seen in this video:

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