The Language of Tape Design: A look at the age-old technique of using full scale clay models and tape in the automotive design process

The Language of Tape Design


When you think about automobile design, clay probably isn’t the first thing that comes to mind. From sketches on paper to refined 3D renderings made in CAD, the design remains almost solely in theory until the team moves to a clay model. Modelers…

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The 2015 Ford Mustang: Our exclusive tour of the next generation pony with its design team

The 2015 Ford Mustang


How do you design the next version of an American classic? Nearly 50 years since its introduction and more than nine million cars later, the Ford Mustang is one of very few cars to be in…

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Interview: Ford Atlas Designers Gordon Platto and Aileen Barraza : The ideations behind the next generation of pick-up trucks

Interview: Ford Atlas Designers Gordon Platto and Aileen Barraza


We’ve admired the 2013 Ford Atlas Concept truck since its debut at Detroit’s 2013 North American International Auto Show earlier this year. The Atlas makes a big statement about…

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Go Further with Ford Trend Conference

Ford invited YD to the Go Further with Ford trend conference where the company will emphasize how newer technologies in production, manufacturing, and design are shaping the company inside out. It was a great opportunity to hear from one of the largest car manufacturers in the world discuss their position in this new era of mobility & transportation. We sent a guest writer, Neil Carpenter to Dearborn, MI to get the scoop. Hit the jump!

This year’s 2013 “Go Further with Ford Conference” was kicked off with Key note speaker Bill Ford, who emphasized their efforts to become a “mobility company”; no longer constricting themselves to a car & truck brand. A growing business focus at Ford is the “Power of Choice” or the democratization of technologies previously seen exclusively in high end vehicles. Very little of Fords technologies struck me as “new”, which at first, was quite discouraging. Rather than developing breakthrough innovations, Ford had chosen to make new technologies more accessible to the average consumer.

Bill Ford expressed his concerns with a projected population growth of 7-9 billion and a resulting Global Gridlock. “There is no single bullet to solve this problem”. As per the future of Electronic Vehicles; the ubiquity of a Plug-In as well as an ending to range anxiety are two major challenges automobile manufactures face. Unless car companies develop an infrastructure, there’s no future for EV’s.

On Tuesday I had the opportunity to sit in on a several fascinating panels. The most noteworthy of which, was a discussion between Jim Buczkowski (Ford) and Steve Wozniak, (co-founder of Apple) called “Disrupting the Drive”. Here, 4 videos were aired showing off Ford’s Concept Evos (the ultimate expression of Ford’s design and technology vision) featuring such innovations as: Real Time Routing, Mood Music, Social Navigation, & Adaptive Dynamics. The Evos pushes the Ford Sync technology to be agnostic of various ecosystems (ie: Microsoft, apple, etc) seamlessly.

Steve and Jim discussed the intelligence of a car and even the possibility of a self-driving vehicle. The dichotomy of active and passive was the essence of this topic. For example: a heads up display paired with tactile controls is far less distracting then a large central touch screen. Wozniak notes that “the technology must improve your driving experience, not impede”.

It’s interesting that we’re beginning to hear more and more from the big car companies. For a long while, they seemed to operate on a totally different track from the rest of industrial design but new tools like 3D printing, the clash of integrated services with telematics provided by technology companies like Google, Microsoft, Apple and environmental concern has dramatically shifted their focus.

Guest Writer: Neil Carpenter


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(Go Further with Ford Trend Conference was originally posted on Yanko Design)

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Food Tripping: Shft and Ford team up for an app that finds healthy foods no matter where you motor

Food Tripping


A classic road trip may seem like the perfect opportunity to wrap your hands around a Big Mac or Gordita Supreme, but undoubtedly by the time you reach the next exit you’re wishing you’d opted for something…

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Sheryl Connelly’s 2013 TED Notes : Conference veteran and Ford futurist Sheryl Connelly shares her brilliantly illustrated synopsis

Sheryl Connelly's 2013 TED Notes


Each year we travel to Long Beach, CA for TED and each year, though armed with inspiration anew, we’d leave with scattered notes—hammered out on an iPad or illegibly scribbled alongside speaker bios in the TED program—that hardly do justice to the…

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Sheryl Connelly’s 2013 TED Notes : Conference veteran and Ford futurist Sheryl Connelly shares her brilliantly illustrated guide

Sheryl Connelly's 2013 TED Notes


Each year we travel to Long Beach, CA for TED and each year, though armed with inspiration anew, we’d leave with scattered notes—hammered out on an iPad or illegibly scribbled alongside speaker bios in the TED program—that hardly do justice to the…

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The Ultimate Citi Bike

This is the future and the city’s business district frowns upon those who bring their cars to work. The alternate arrangement is to leave your car at a distant parking lot and cycle your way to work. Why? Overpopulation has taken its toll on the city and this is a plausible solution. In comes the Ford Citi Bike, one that is designed for easy mounting and holding gadgets like laptops and iPad.

Its shape came from a user friendly perspective where the owner wont have to lift their legs up high to mount-dismount the bike, this way makes it easy to ride it with whatever kind of clothing. The mechanism of the bike consists in gears, and dented bands for traction, and torsion bars for steering.

Designed for Ford, inspired by the Ford Focus ST 2013
Assisted by: Ricardo Casillas and Manuel Serrania

Designers: Jimena Compean, Isabel Ayala and Jose Arturo Moreno


Yanko Design
Timeless Designs – Explore wonderful concepts from around the world!
Yanko Design Store – We are about more than just concepts. See what’s hot at the YD Store!
(The Ultimate Citi Bike was originally posted on Yanko Design)

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Mustang Boss 302 Track Attack

Lessons in racing with Ford’s resurrected model
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Ford invited me to spend the day at their Ford Racing High Performance Driving School at Miller Motorsports Park in Tooele, Utah. The “Boss Track Attack” was the featured program—an opportunity to push the new Mustang Boss 302 on a professional raceway was something hard to pass up.

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Reintroduced in 2012, the Mustang Boss 302 is the company’s second fastest production Mustang (behind the lust-worthy Shelby GT500). Its namesake is an upgraded model produced in 1969 and 1970 to compete with the Camaro that featured a new engine dubbed the “Boss” along with a spoilers, window treatments and a rear deck. Likewise, today’s Boss 302 features performance-based upgrades including a Hi-Po 302 Ti-VCT V8 engine, a 6-speed manual transmission, Brembo front rotors and calipers, adjustable shocks, a roll cage and Safecraft 6-point belts as well as cosmetic upgrades.

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The full day course—free to owners of the Boss 302—starts with some classroom time focusing on proper technique, theory and vehicle dynamics. A visit to the skid pad in a car that sits in a wheeled frame that partially lifts the body to simulate slip conditions provides instruction in how to control the car during an unintentional corner taken too fast. Properly schooled, we headed out to the course with a driving instructor to hone our skills. My group of four cars did lead and follow exercises with our instructor, followed by a ride with the instructor (individual track time with an instructor is typically included as well, though we ran out of time).

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Miller Motorsports Park’s 4.5-mile, 24-turn circuit is the longest in North America, with a 3,500-foot straightaway on which the beastliest of engines can reach speeds of 200 MPH. It’s a blast to drive, and the views of a pristine stretch of the Rocky Mountains on the horizon add a scenic touch.

The Boss 302 also includes TracKey, an alternate key that enables track performance by adjusting 200 parameters for optimal performance. Using the TracKey all day we reaped the benefit of enhanced cam timing, engine braking, fuel control and a second set of power train control modules.

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We also had the chance to drive the Boss 302 Laguna Seca edition, a further souped-up version with racing seats, Torsen limited-slip rear differential and a rigid cross-car x-brace among other features.

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The Ford Racing High Performance Driving School offers a number of courses for Ford owners and enthusiasts, and is a great way to get to know your wheels. Visiting the track also gives one an excuse to fawn over the Larry Miller’s personal vintage racecar collection at the Larry H. Miller Total Performance Auto Museum.

Images by Evan Orensten and Jeremy Henrie


Ford Police Interceptors

Test driving a class of purpose-designed automobiles for law enforcement
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When we visited Ford back in September 2011 for an exclusive preview of their new “Police Interceptors“, we felt the story wasn’t complete without getting behind the wheel, which we finally had the opportunity to do. The Sedan and the first pursuit-rated Utility available represent a thoughtful and considered approach to designing cars specifically for law enforcement use. We sat down at Ford’s headquarters in Dearborn, MI with Lisa Teed, the Marketing Manager for the Police Interceptor line, and Mike Interian, the line’s Vehicle Integration Engineer. We learned about the difficulty of designing a purpose-built machine to service one of the most specialized jobs on the market.

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At first glance the Interceptor models bear a striking resemblance to the standard Ford Taurus and Explorer consumer market automobiles. Initially, we were really disappointed, having imagined a design similar to one you’d more likely find in a science fiction movie—but therein lies the amazing design story of these cars. They build off of existing car platforms, which cuts development and maintenance costs. Their design is functional rather than superficial, and nearly every component of the cars other than what you see right away is tuned and suited to the very different uses that these look-alikes perform. From their radiators and engines to their stiffer bodies, steel wheels and enormous breaks, not to mention the column shifter, equipment plates, special fabrics and wide door openings, nothing has escaped the team’s (and their customers’) considerations. Ford isn’t new to the law enforcement space—its Crown Victoria Police Interceptor is a law enforcement standby that continues to dominate the market, but is being discontinued to make room for the Interceptors.

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“Ford has been making police vehicles for 60 years,” says Teed. “We usually took our products and then we morphed them to fit the needs of police. That was until the Crown Vic—and keep in mind the Crown Vic is on a 19-year-old platform. Our mission said the next generation must be equal to or better than the Crown Victoria Police Interceptor. Well, that’s easy from a platform perspective—you can find a better platform. It’s got to be safer. It’s got to be equal in durability—now that’s the hard one.”

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“Police don’t treat the vehicle all that nice, honestly,” Teed continues. “This is a vehicle that lives 24/7. One person gets off the shift and the other person comes on. The vehicle just takes a beating all day long. That’s why the Crown Victoria has this great reputation. So we have to build vehicles that have the same durability in the life of police use. From a design perspective, the vehicles aren’t about aesthetics, they’re about function. But from an engineering perspective, it’s all about good design because you’ve got to make this thing survive.”

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From custom interior fabrics for easy cleaning to skid plates on the undercarriage, Ford went to great lengths to ensure the durability of the new models. Door hinges are reinforced to double the lifespan of the components, a necessary measure on a car that is constantly exited and entered. The 18-inch wheels are bigger than those found on civilian models, and are built to meet the needs of the extra-large calipers and brake pads—both of which translate to jaw-dropping braking capabilities. Match that with an optional 3.5L EcoBoost V6 engine souped up with two turbochargers and a high-pressure direct-injection system, and you have a 365 horsepower vehicle that can jump to high speeds and slow to a crawl at the drop of a hat.

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Due to the difference between civilian and police driving techniques, all of the driving dynamics like suspension and turning sensitivity have been tweaked to provide optimum performance. If you imagine that driving a police car is fun, you are right. I was able to drive both the Crown Victoria and the new Interceptors on identical courses, and the differences were instantly noticeable. The Crown Vic has the brazen power and handling that’s a bit of a throwback. The Interceptors leverage AWD and every modern engineering tool to create a vehicle that handles and performs better, safer and more easily. I’m not going to lie, however—throwing a Vic around a corner is a helluva good time.

Most surprising, perhaps, was the way the Utility Interceptor drove, which didn’t feel anything like its street version. It gripped and turned more like a car than an SUV, and its braking was particularly impressive. The cars also feature 20% better fuel economy than the competition, and considering how much it costs municipalities to keep fleets gassed up that really matters.

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Another important element to consider was distraction while driving, which inhibits decision-making. “We tried to make it as easy to drive quickly as possible,” says Interian. “A lot of the new technologies help us with that. The all-wheel drive, the stability controls—we tuned the suspension to that kind of driving.”

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While the interior looks much like that of an explorer or Taurus, subtle details are peppered throughout. “We took a lot of design effort in the seats,” said Teed. “We took down the bolsters to the point where there was hardly any foam left so that the butt of the gun would fit. The seat has “anti-intrusion” plates—there’s a nice big steel plate that runs through the back of the seat. Then you put a partition in there, which is generally common in most patrol vehicles, and all of a sudden it becomes a cell, a safety cell.” Ford also pushed back the rear seats and widened the door, creating safer and easier entry and more legroom for all.

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Ford worked with a team of officers from start to finish, making sure that every detail was purpose-designed for the line of duty. In some cases that included doing less with technology—fleets can either be ordered with standard keys that work in all models or individual fobs that are car-specific. While Ford included their iPod and USB-enabled info-center, the real innovation came in allowing “after-market” technologies to work in the automobile. They inserted unassigned control buttons on the wheel that can be wired to sirens and other police-specific electronics. Ford realized that older models are often rigged to accommodate police needs, so the new Interceptors are designed to be easily customized.

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One of the unique quirks of law enforcement fleets is that electronics often outlast the automobiles. With Ford’s malleable models, police forces can outfit the new cars with existing technology utilizing the customizable features. The trunk of the Sedan features interior lights and a custom-mounted gear box for installing technologies out of the way. On the Utility, a wide berth and mounting options make it easy for officers to include their own after-market storage.

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In terms of safety, crumple zones have been specified to divert impact away from the cabin, a feature that is enhanced by (optional) ballistic door panels. Airbags are intelligent, and can distinguish the difference between the impact of a bullet round and that of a collision. Steel has been used throughout the car for its ability to diffuse heat. This, combined with the larger radiator and and auxiliary transmission oil cooler, help to counteract overheating from long running times.

The Interceptor Series, building off of a long history of police-specific automobiles, is a great example of how purpose-built design can turn standard-issue sedans and SUVs into a versatile tools of law enforcement.

All photos by Josh Rubin and Evan Orensten