“We use three basic 3D-printing processes at Materialise”

Next in our series of movies about 3D printing we talk to Bart Van der Scheuren, vice president of Belgian additive manufacturing company Materialise, who explains how the three main 3D printing technologies work.

"We use three basic 3D-printing processes at Materialise"
Bart Van der Scheuren, Materialise vice president

Based just outside Leuven in Belgium, where we visited while researching our 3D-printing magazine Print Shift, Materialise have been working with 3D printing technologies for over 20 years.

"We use three basic 3D-printing processes at Materialise"
3D-printed car part, printed using stereolithography

“We offer a broad range of different technologies in different markets,” Van der Schueren says. “We are active in the industrial fields, where we produce parts on demand, and a second field is the medical field where we supply software tools or products, which are 3D-printed and used in all kinds of surgeries.”

"We use three basic 3D-printing processes at Materialise"
3D-printed surgery guide

Materialise also offers a number of consumer-facing services and products. i.Materialise is an online 3D-printing service, which allows anyone to upload a 3D model via the internet to be printed out and shipped to their front door, while Materialise.MGX makes and sells 3D-printed lights, furniture and accessories.

"We use three basic 3D-printing processes at Materialise"
Lotus.MGX by Janne Kyttanen, printed using stereolithography

“We have a growing focus on the consumer, because we noticed that the consumer is also interested in these technologies,” says Van der Schueren.

"We use three basic 3D-printing processes at Materialise"
Lotus.MGX by Janne Kyttanen emerging from the vat of a stereolithography machine

Van deer Schueren goes on to explain the three main 3D printing technologies used in the industry: fused-deposition modelling, laser sintering and stereolithography.

“We have three basic processes,” says Van der Schueren. “What all these processes have in common is that they print parts layer by layer.”

"We use three basic 3D-printing processes at Materialise"
Fused-deposition modelling machine

“The most simple technology is one where we start with a [plastic] filament,” Van der Schueren says. “The filament is fed into a nozzle that heats the filament until it becomes semi-liquid, a bit like toothpaste. And with that nozzle we will extrude the cross-section of the part that we are building. This technology is called FDM, which stands for fused-deposition modelling.”

Invented in the late 1980s, fused-deposition modelling is the same technology used by almost all desktop 3D printers. “If you have a printer at home, that’s exactly the type of technology that you’ll have,” Van der Schueren says.

"We use three basic 3D-printing processes at Materialise"
A laser marks out cross sections in a bed of powder on a laser-sintering machine

Next, Van der Schueren describes laser sintering, the most recent of the three processes, which was introduced in the early 1990s and can be used to print plastics, ceramics and even metals.

"We use three basic 3D-printing processes at Materialise"
One_Shot.MGX by Patrick Jouin, printed using laser sintering

“The second group of technologies make use of powdered materials,” Van der Schueren explains. “In this case we deposit a layer of powder and write the cross section of the part that we are printing with a laser beam. Where the laser hits the powdered particles they melt together; where we don’t write with the laser the powder stays loose.”

"We use three basic 3D-printing processes at Materialise"
Fractal.MGX table by WertelOberfell rising up from the vat of a stereolithography machine

Finally, Van der Schueren discusses stereolithography, the first 3D printing process, which was invented by 3D Systems founder Chuck Hull in 1986.

"We use three basic 3D-printing processes at Materialise"
Fractal.MGX table by WertelOberfell, printed using stereolithography

“The raw material is a liquid [for this process]” explains Van der Schueren. “We cast a liquid layer on a platform in a vessel and then we write with an [ultraviolet] laser into this liquid. The liquid will become solid where it is hit by UV light and everything that is not hit with the laser remains liquid. [Once it has finished printing] we move the platform up, the excess liquid flows back into the machine, and we have our components.”

"We use three basic 3D-printing processes at Materialise"
Fractal.MGX table by WertelOberfell, printed using stereolithography

See all our stories about 3D printing »

Find more information about Print Shift and see additional content here.

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Stedelijk Museum acquires first 3D-printed chair

Stedelijk Museum acquires first 3D-printed chair

News: the Stedelijk Museum in Amsterdam has acquired Solid C2 by Patrick Jouin, the first item of furniture to be 3D-printed in one piece.

Created in 2004 by French designer Patrick Jouin in collaboration with digital manufacturers .MGX by Materialise, the Solid C2 chair was made from intersecting ribbons of material that ignored furniture-making traditions in favour of the freeform shapes that 3D printing allows.

“The Solid chair was the first furniture piece made with the SLS [selective laser sintering] technique in one piece,” says the museum’s curator of industrial design Ingeborg de Roode. “It clearly shows the possibilities of this technique to make very complicated structures.”

This is the first 3D-printed chair in the collection of the Stedelijk Museum – whose bathtub-like extension we featured last autumn – and the curators have chosen to buy it in red.

The museum also holds two One_Shot.MGX stools by Jouin from 2006, five Snotty Vases by Marcel Wanders from 2001 and a Miss Piggy ring by Ted Noten from 2009.

We visited Materialise Leuven, Belgium, as part of our road trip for Print Shift, our one-off magazine about additive manufacturing.

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Here’s some more information from .MGX by Materialise:


.MGX is thrilled to announce that a red Solid C2 chair by Patrick Jouin has been selected to join the permanent collection of the Stedelijk Museum in Amsterdam.

Patrick Jouin is one of the major protagonists of contemporary design on the French and international scene. In 2004, Jouin first became aware of 3D Printing which until then, had only been used for small ‘scale models’ in plastic. Together with .MGX, Jouin took the entire process to a previously unheard of level, creating forms that were once thought impossible to produce. The Solid C2 chair was among these first designs and is reminiscent of blades of grass waving in the wind and weaving together.

Founded in 1874, the Stedelijk Museum is a leading modern and contemporary art museum with a collection featuring some of the greatest artists of this century and the last, including: Andy Warhol, Jackson Pollack, and Vincent van Gogh.

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Escapism by Daniel Widrig, Iris van Herpen and .MGX by Materialise

Escapism by Daniel Widrig and Iris van Herpen

London architect Daniel Widrig has collaborated with fashion designer Iris van Herpen and digital manufacturers .MGX by Materialise to create a collection of digitally printed clothing.

Escapism by Daniel Widrig and Iris van Herpen

Called Escapism, the project is a development of an earlier collaboration between the designers (see our earlier story), to make more lightweight and flexible 3D printed dresses.

Escapism by Daniel Widrig and Iris van Herpen

The collection was presented at Paris Fashion Week.

Escapism by Daniel Widrig and Iris van Herpen

Photographs are by Michel Zoeter.

Escapism by Daniel Widrig and Iris van Herpen

Above: headdress is by Stephen Jones

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Escapism by Daniel Widrig and Iris van Herpen

Above: shoes are by United Nude

The following information is from Widrig:


Escapism is a continuation of the collaboration between London based architect Daniel Widrig and dutch fashion designer Iris van Herpen.

Escapism by Daniel Widrig and Iris van Herpen

The project started with Crystallization, the first fashion collection ever featuring 3d printed dresses. Crystallization was launched at the Amsterdam Fashion Week in 2010.

Escapism by Daniel Widrig and Iris van Herpen

Escapism attempted to further investigate possibilities and potentiality of advanced digital design techniques and computer aided manufacturing in the realm of haute couture fashion design.

Escapism by Daniel Widrig and Iris van Herpen

Above: shoes are by United Nude

Based on earlier experiences made with digitally manufactured dresses, Escapism pushes the limits of 3D printing in order to increase the wearability of the pieces.

Escapism by Daniel Widrig and Iris van Herpen

The dresses are composed of clusters of fiber-like elements with minimized diameters. The fineness of the printed lines of the fabric makes the overall objects lightweight, flexible and allows for an economic production.

Escapism by Daniel Widrig and Iris van Herpen

Above: shoes are by United Nude

The geometric concept further allowed the designers to create larger objects without comprimising wearability and the model’s mobility on the catwalk.

Escapism by Daniel Widrig and Iris van Herpen

The collection was produced in collaboration with New York based label .MGX by Materialise via selective laser sintering (SLS) in Polyamide.
Escapism was first presented at the Paris Fashion Week earlier this year.

Escapism by Daniel Widrig and Iris van Herpen


See also:

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Crystallization by Iris van Herpen and Daniel WidrigSnake&Molting legwear by Camille CortetShell by
Julia Krantz