How to Create the "Design Guide" You Need to Get Your Product Manufactured

Get ready for some ID nitty-gritty. “Honestly, [this here is] probably the least enjoyable part of being an industrial designer for me,” confesses ID’er Eric Strebel. “It’s a huge amount of work to reach out and find a manufacturer and then sort through the data of quotes and numbers. It is, however, part of what an independent designer is sometimes required to do, to see your vision become a reality.”

This week’s video is something that nobody ever really talks about in the industrial design world: The “Design Guide.” What happens after the initial design work is done? How do you get your design prototyped, and ultimately manufactured? You know the ins and outs of your product; how do you convey this information to someone or a team of people that are new to your product?

You need to create a package of information that can be handed off and reviewed by others to quickly understand what you want to make and to your specifications.

A good design package will get you a quote quicker and to production faster. In the video below, I cover the steps of creating what is needed to get the “Backpack Hanger” quoted for prototyping and production.

Also covered: How I create the various documents that make up the design guide, that gets shipped out to manufacturers to quote the project. And how I use an online tool called mfg.com to help me find a possible manufacturer.

Rolling along with my ZÜCA bag

A few years ago, an employee at ZÜCA, Inc., e-mailed me and asked if I had ever heard of their line of luggage. I hadn’t.

At that time, I was in a hate-hate relationship with my overnight bag. It was a multiple-pocket duffle bag that had the worst strap configuration known to man on it. When I got it, the bag was empty, and I had no idea how much pain the strap could inflict on my shoulder with even the smallest amount of weight in it.

I decided to check out a ZÜCA bag and see if it might be a nice alternative. I’m glad that I did, because the ZÜCA bag is my new best friend for when I need to travel for a week or less.

These are the reasons why I think the ZÜCA bag is great:

  • The wheels. They maneuver better than any luggage with wheels that I’ve ever test driven. Plus, you can order customized ones that look like roller skate or skateboard wheels.
  • The built-in chair. The aluminum frame on the bag allows you to be able to use the piece of luggage as a chair. Often times, at the airport, I find myself waiting in lines. Now, I just sit while I wait.
  • The TSA-compliant zipper pouch. The pouch has a specialized pocket right inside the bag so that I can easily grab it when heading through security and then pop it back into place after putting on my shoes.
  • The laptop pocket. Actually, I’m pretty sure ZÜCA didn’t imagine the side pocket to be a laptop pocket, but mine fits right inside of it. When going through security at the airport, I just slide it out of the pocket without having to unzip or unsnap anything. I have to be careful, however, if I store my bag in the overhead compartment to either take my laptop out of the pocket or store my bag laptop-side on top.
  • The insert bags. I don’t always use each and every one of the insert bags, but I use most of them. I put my shoes and belts in one, my shirts in another, etc. They keep shoe crud from getting on my clothing.
  • The washable exterior. If the ZÜCA bag gets dirty, you can remove the bag from the frame and wash it. It’s also water resistant, so if it rains, your stuff is nice and dry inside. Also, if you decide you want something snazzy, you can change the bag to a different pattern the company sells.

My only problem with the bag is that I have yet to find a way to store a suit coat without it getting wrinkled. My assumption is that this is a failing of mine, and not a problem with the bag design. However, if the bag had a suit pouch that would wrap around the insert bags, I wouldn’t have a concern at all.

Also, the bag isn’t cheap. It retails for close to $300. A quick search through some other luggage websites finds that the price is comparable to similar bags of its size. I believe the price is worth it, though, especially for people who travel a lot for business. If you’re in the market for a new piece of carry-on luggage that holds up to a week’s worth of clothes in an incredibly organized manner, you definitely need to check out the ZÜCA bag.

 

This post has been updated since its original publication in 2008.

Post written by Erin Doland

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MAD unveils plans for kindergarten with red rooftop playground in Beijing

MAD architects has reveals its designs for Courtyard Kindergarten, which features a dynamic roof that surrounds a historic Chinese courtyard and acts as a playground for the children.

The Beijing-based architecture firm, led by Ma Yansong, designed the building to preserve the cultural heritage of the site, while creating new spaces that wrap around the original 18th century buildings.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

According to MAD architects the idea for the kindergarten, which is currently under construction, came from an Chinese proverb.

“There is a saying in old Beijing when children are naughty: if you go three days without being punished, the roof will cave in,” said Ma.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

The architect aimed to create a structure that incorporated a sense of magic, and a playful space for the children to spend their free time during the school day.

“It is a symbol of freedom and endless imagination,” said the studio.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

The school is located on the site of a traditional siheyuan courtyard that dates back to 1725. MAD’s design closely juxtaposes the old architecture with new forms, bringing history together with new buildings.

The roof transforms the limited space between the various school buildings into a colourful, raised playground that will function as the main area for sports and outdoor activities.

On the southwest side of the roof, the bright surface undulates in a series of small hills and plains, creating a “natural-seeming” landscape for play.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

Underneath this floating playground, the roof shelters the interior of an open-plan kindergarten. The layout includes teaching spaces, a library, a small theatre and a gymnasium.

The school serves a total of 400 children between the ages of two and five.

“The openness of the space offers a free and inclusive atmosphere. Positioned adjacent to the old courtyard, the new learning space opens towards the historic buildings,” added the architects.

“This gives the children alternating views between old and new, deepening their understanding of time and dimension.”

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

The school will be built around three ancient trees that exist within the original courtyard.

The kindergarten buildings surround the trees, leaving space for them to grow and allowing natural light from the inner gardens to enter the classrooms.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

Throughout the design of the kindergarten, MAD aimed to retain the integrity of the original buildings and create a new kind of interaction between them.

“It offers the children an understanding of history and place, and the preservation of nature, bringing an inclusiveness between the old and new design – one that adds value to the community,” said MAD.

“My ideal kindergarten is not a theme park, or a place of shelter. It should be objective and real, but go beyond reality and provide some space for the unknown and imagination,” said Ma.

Courtyard Kindergarten in Beijing, China by MADCourtyard Kindergarten in Beijing, China by MAD

The Courtyard Kindergarten is under construction and is expected to be completed in late 2019.

MAD are known for creating structures that bring together the imagination and the real. In October 2018 the architecture studio began construction on the “extraterrestrial” Quzhou Sports Campus in China, which features stadiums that will rise from a landscaped park like volcanoes.

In the mountainous region of Yabuli in northeast China the architecture firm is also building a domed conference centre that looks like a snowcapped peak on an icebound planet.

Photography is by CreatAR Images.


Project Credits:

Principal Partners: Ma Yansong, Dang Qun, Yosuke Hayano Design Team: He Wei, Fu Xiaoyi, Xiao Ying, Chen Hungpin, Yin Jianfeng, Zhang Long, Zhao Meng, Kazushi Miyamoto, Dmitry Seregin, Ma Yue, Huang Jinkun, Ben Yuqiang, Chen Luman
Client: Yuecheng Group Executive
Architect: China Academy of Building Research
Interior Design: MAD Architects, Supercloud Studio
Signage Design: 2X4 Beijing
Landscape Architect: ECOLAND Planning and Design Corporation
Facade Construction: Beijing Jangho Curtain Wall System Engineering Co., Ltd.
Visualizations: SAN Model

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Plantea transforms defunct erotic cinema into contemporary art-nouveau theatre

Interior design studio Plantea looked to art nouveau and retro Americana for the interiors of this multi-purpose theatre in Madrid, which was formerly an adult-film cinema.

The Duque de Alba erotic theatre, which shut its doors in 2015, is now a multi-purpose entertainment space named Sala Equis, which translates as Room X.

Madrid-based Plantea retained the traditional idea of the cinema with its design, while also making the space flexible enough to host other activities too.

The main gallery space is configured as an “urban plaza”, hosting live performances, talks and exhibitions, as well as film screenings

While the renovated building still features several film screening rooms, the main gallery space has been redesigned as an “urban plaza”, offering live music performances, talks and exhibitions, as well as serving food and drinks.

The designers said they wanted to create the feeling that visitors were in a place “where things happen spontaneously”.

The main plaza space features a large cinema projector screen, with a bar for food and drinks underneath

The main courtyard-like space of the theatre is flooded with light during the day thanks to a large glass skylight stretched across the ceiling, creating an open-air feel to the interior.

This 30 square metre area of glass ceiling includes a sunshade to dim the light that floods in during the day, but it is kept open at night so that visitors can see the stars.

A palette of pale pink and green creates an “art nouveau” aesthetic, animated with red neon signs reminiscent of retro American cinema

Weathered walls, iron pipes and wall-climbing plants reinforce this feel of bringing the outside in, as well as the deckchairs, swings and hammocks that are used as seating.

Painted in hues of dusty pink and sea green, these elements create what the designers describe as an “art nouveau” aesthetic, interwoven with elements of retro American cinema, such as red neon signs and old-style back-lit message boards.

The old Duque de Alba amphitheatre is upholstered in rich red velvet to reference the X-rated movies once screened there

Every room was designed with its own individual look. In contrast to the muted palette of the main plaza space, the old Duque de Alba amphitheatre has been converted into a more secluded, dark cinema area, where visitors can “watch movies properly”.

In a nod to the X-rated movies the theatre used to screen, the amphitheatre is entirely upholstered in rich red velvet.

This includes rows of scallop-edged benches, chosen instead of the individual armchairs typically found in cinemas, in a bid to encourage a more collective experience.

The “ambigú” room now serves as a cocktail bar, designed in the style of a night club with red LED lights and velvet furnishings

Next to the amphitheatre is the “ambigú” room – a place where food and refreshments are served in cinemas – which is now used as a cocktail bar. It is furnished with red LED lights and velvet furniture to give it the feel of a “classic night club”.

A small access passage next to the cocktail bar is decorated with forest green velvet benches and tiled floors

Following on from the cocktail bar is a small access passage decorated with forest green velvet benches and tiled floors, which acts as an intermediate space between the street and the inner square.

Other recent adaptions of old cinemas include a project in Stockholm by Millimeter Arkitekter, who transformed a neglected building into an Italian restaurant featuring ornately painted walls and velvet furnishings.

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The Tulip by Foster + Partners is "not spooky enough" says Peter Cook

Architects need be more “nutty” in their designs according to architect Peter Cook, who claims that there isn’t enough drama in the new London tower proposed by Foster + Partners.

“It’s not spooky enough,” Cook told Dezeen, describing the Norman Foster-led firm’s plans for the observation tower, called The Tulip.

Critics and the public have been shocked by the shape of the 305-metre-high skyscraper, comparing it to everything from a cotton bud to a sex toy. But Cook thinks it would be better if it was even more strange. “It’s [just] signalling,” he said.

The Tulip by Foster + PartnersThe Tulip by Foster + Partners
The Tulip by Foster + Partners could be more nutty, according to Peter Cook

Cook – who is best known for being a member of experimental 1960s architecture group Archigram – said he thinks many of today’s architects need to get in touch with their zanier, more creative side, to design more interesting and unusual projects.

“I think they take themselves too seriously,” said Cook, who currently co-directs Crab Studio. “There’s a certain association with being very self effacing, with being honourable, which I don’t think is true. But it’s a current mode and mood.”

Architects should try cinema and “strange religious experiences”

The architect, who received a knighthood in 2007, spoke to Dezeen following a talk at the World Architecture Festival in Amsterdam.

In the talk, titled Nutters of the North, he praised the “spooky” beauty of architecture found in coastal settlements along the Baltic and North seas.

He cited the Heddal Stave Church in Norway – a 13th-century timber building with strange stacked gable roofs and towers – as an example of architecture that embodies the character he loves.

The Heddal Stave Church in Norway is an example of the “spooky” architecture that Cook champions. Photo courtesy of United States Library of Congress

In order to loosen up, architects should turn to culture and embrace the bizarre, he suggested.

“I think they should go to more movies,” Cook said. “They should look at more art, they should have more strange religious experiences.”

Northern sea crossings inspired spooky architecture

Cook has been particularly critical of British architecture in the past, blaming a dearth of experimentation in schools for producing a “dull period” and slamming the redevelopment of King’s Cross as “boring”.

He thinks British architects could find plenty of inspiration in along the coastlines of northwest Europe.

The architect noted how, since the Viking Age, architectural elements were spread across this region, and later moved along the trading route of the Hanseatic League.

It was this exchange of styles – combined with the mood imbued by long winters and grey skies, and the madcap, Heath Robinson-esque skills needed to engineer dockland machinery – that led to the eccentric architecture, he claimed.

He described it as “that haunting-ness that comes from the north, together with the moving-parts stuff that comes from the coast”.

Architects can learn from these strange buildings

Each country, said Cook, has its own particular kind of strangeness informed by the landscape and weather conditions.

Scotland’s dark and gothic spires in Edinburgh and Glasgow are “dour but looking for the light”, while the English “love pissing about” with phallic towers that poke out above the treetops. Finnish architects “seem to enjoy scooping and slithering” while Norway has a more “sweet and drifty” style.

Today’s architects can learn a lot from these examples, said Cook.

Cook spoke to Dezeen following a talk at the World Architecture Festival

“[Architects] should understand that people want more than just the presentation of the necessary,” he said.

“It’s an atmospheric thing, it’s the sort of thing that old religious buildings were playing with, where they tried to build up a sense of mystery and preciousness even,” he added, “not just seeing everything straight off, full frontal.”

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UK to appoint national head of architecture

The UK government is recruiting for a head of architecture to “champion the importance of good design” and “raise the design standards of new housing schemes”.

The position within the Ministry of Housing, Communities & Local Government (MHCLG), which comes with a £61,083 salary, is for a qualified architect to advise on “architectural policy and practice”.

According to the job specification, the candidate needs a “strong political awareness” and “a proven track record of delivering quality housing schemes”.

The new role has been announced following the establishment of the government’s Building Better, Building Beautiful Commission, which also aims to improve the design of homes in the country.

Role to champion importance of good design

Along with advising on housing, the head of architecture will be expected to give design support for projects across the government.

“A critical element of this role will be to establish the department as a centre of knowledge and advice on design matters to ensure that across government programmes the importance of design outcomes is recognised and implemented,” reads the job description.

“In addition you will champion the importance of good design outcomes to the construction industry, architectural practices, house builders and planning departments, to raise the design standards of new housing schemes, thereby influencing communities’ attitudes to new development.”

The government is recruiting the head of architecture position as part of its drive to place housing at the top of is domestic agenda, with the department stating that the lack of quality design is limiting the amount of housing being built.

“We have identified that the quality of design of new housing developments can often be perceived as a barrier to achieving planning permissions or public support for the new housing we need,” said the department.

“We recognise the need to create great places to live but we also recognise the need to reassure communities that the new developments will be of a high standard.”

“It’s a very good thing”

The British architecture community has reacted positively to the announcement.

“It’s great that MHCLG are investing in their team of civil servants with appropriate expertise to support the narrative articulated by politicians,” Ben Derbyshire, RIBA president and chair of housing architecture firm HTA, told Dezeen.

“I believe the new head of architecture will provide an excellent point of contact to deliver on this potential – with substance, not merely style.”

British architect Piers Taylor, who recently organised a letter signed by 1,000 architects to the UK prime minister stating that Brexit would be devastating, told Dezeen: “It’s a very good thing.”

“Whoever does it needs to engage with policy rather than issues of design, and instigate a set of policies where the government can take a lead on affordable housing delivery,” he added.

Main image, of a social housing scheme in London designed by Bell Phillips, is by Killian O’Sullivan.

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